Enhanced Fault Detection Based on Ensemble Global–Local Preserving Projections with Quantitative Global–Local Structure Analysis

A Review on Data-Driven Process Monitoring Methods: Characterization and Mining of Industrial Data

Safe and stable operation plays an important role in the chemical industry. Fault detection and diagnosis (FDD) make it possible to identify abnormal process deviations early and assist operators in taking proper action against fault propagation. After decades of development, data-driven process monitoring technologies have gradually attracted attention from process industries. Although many promising FDD methods have been proposed from both academia and industry, challenges remain due to the complex characteristics of industrial data. In this work, classical and recent research on data-driven process monitoring methods is reviewed from the perspective of characterizing and mining industrial data. The implementation framework of data-driven process monitoring methods is first introduced. State of art of process monitoring methods corresponding to common industrial data characteristics are then reviewed. Finally, the challenges and possible solutions for actual industrial applications are discussed.

Fault Detection Method Based on Global-Local Marginal Discriminant Preserving Projection for Chemical Process

Feature extraction plays a key role in fault detection methods. Most existing methods focus on comprehensive and accurate feature extraction of normal operation data to achieve better detection performance. However, discriminative features based on historical fault data are usually ignored. Aiming at this point, a global-local marginal discriminant preserving projection (GLMDPP) method is proposed for feature extraction. Considering its comprehensive consideration of global and local features, global-local preserving projection (GLPP) is used to extract the inherent feature of the data. Then, multiple marginal fisher analysis (MMFA) is introduced to extract the discriminative feature, which can better separate normal data from fault data. On the basis of fisher framework, GLPP and MMFA are integrated to extract inherent and discriminative features of the data simultaneously. Furthermore, fault detection methods based on GLMDPP are constructed and applied to the Tennessee Eastman (TE) process. Compared with the PCA and GLPP method, the effectiveness of the proposed method in fault detection is validated with the result of TE process.

A missing variable approach for decentralized statistical process monitoring

The main focus of the current work is on the investigation and application of a missing variable approach in principal component analysis (PCA) model for decentralized process monitoring purpose. Given that the widely studied PCA algorithm can recover the correlations between measured variables, a missing variable approach is employed for computing score estimation error and residual estimation error from the developed PCA model. Through assuming but only one variable is missing in sequence, the residual between the actual and estimated components is generated and then monitored instead of the original data. The presented method implements a missing variable based offline modeling and online monitoring in a decentralized manner. Generally, the generated residual is expected to follow or at least become much closer to a Gaussian distribution, the resulted model has no restriction on Gaussian distributed dataset and can achieve salient monitoring performance in contrast to its counterparts. Finally, its superiority and effectiveness have been demonstrated by conducting comparisons on two industrial examples.