Bromide and Acids: A Comprehensive Study on Their Role on the Hydrogen Peroxide Direct Synthesis

Silica Bifunctional Supports for the Direct Synthesis of H2O2: Optimization of Br/Acid Sites and Pd/Br Ratio

We have studied the direct synthesis of hydrogen peroxide using a catalytic system consisting of palladium supported on silica bifunctionalized with sulfonic acid groups and bromide in the absence of acid and halide promoters in solution. Catalysts with several bromide substituents were employed in the catalyst synthesis. The prepared samples were characterized by TXRF, XPS, and hydrogen peroxide decomposition. Catalysts characterization indicated the presence of only palladium (II) species in all of the samples, with similar values for surface and bulk of Pd/Br atomic ratio. The catalysts were tested via direct synthesis, and all samples were able to produce hydrogen peroxide at 313 K and 5.0 MPa. The hydrogen peroxide yield and selectivity changed with the Pd/Br ratio. A decrease in the Pd/Br ratio increases the final hydrogen peroxide concentration, and the selectivity for H2O2 reaches a maximum at a Pd/Br ratio around 0.16 and then decreases. However, the maximum hydrogen peroxide concentration and selectivity occur at slightly different Pd/Br ratios, i.e., resp. 0.4 vs. 0.16.

Direct synthesis of H2O2 over Pd–M@HCS (M = Sn, Fe, Co, or Ni): effects of non-noble metal M on the electronic state and particle size of Pd

Direct synthesis of H2O2 in a yolk–shell structure assisted by M (M = Fe,Co,Ni,Sn) metal doping.

In Situ Mapping of H2, O2, and H2O2 in Microreactors: A Parallel, Selective Multianalyte Detection Method

Determining local concentrations of the analytes in state-of-the-art microreactors is essential for the development of optimized and safe processes. However, the selective, parallel monitoring of all relevant reactants and products in a multianalyte environment is challenging. Electrochemical microsensors can provide unique information on the reaction kinetics and overall performance of the hydrogen peroxide synthesis process in microreactors, thanks to their high spatial and temporal resolution and their ability to measure in situ, in contrast to other techniques. We present a chronoamperometric approach which allows the selective detection of the dissolved gases hydrogen and oxygen and their reaction product hydrogen peroxide on the same platinum microelectrode in an aqueous electrolyte. The method enables us to obtain the concentration of each analyte using three specific potentials and to subtract interfering currents from the mixed signal. While hydrogen can be detected independently, no potentials can be found for a direct, selective measurement of oxygen and hydrogen peroxide. Instead, it was found that for combined signals, the individual contribution of all analytes superimposes linearly additive. We showed that the concentrations determined from the subtracted signals correlate very well with results obtained without interfering analytes present. For the first time, this approach allowed the mapping of the distribution of the analytes hydrogen, oxygen, and hydrogen peroxide inside a multiphase membrane microreactor, paving the way for online process control.

Microsensor Electrodes for 3D Inline Process Monitoring in Multiphase Microreactors

We present an electrochemical microsensor for the monitoring of hydrogen peroxide direct synthesis in a membrane microreactor environment by measuring the hydrogen peroxide and oxygen concentrations. In prior work, for the first time, we performed in situ measurements with electrochemical microsensors in a microreactor setup. However, the sensors used were only able to measure at the bottom of the microchannel. Therefore, only a limited assessment of the gas distribution and concentration change over the reaction channel dimensions was possible because the dissolved gases entered the reactor through a membrane at the top of the channel. In this work, we developed a new fabrication process to allow the sensor wires, with electrodes at the tip, to protrude from the sensor housing into the reactor channel. This enables measurements not only at the channel bottom, but also along the vertical axis within the channel, between the channel wall and membrane. The new sensor design was integrated into a multiphase microreactor and calibrated for oxygen and hydrogen peroxide measurements. The importance of measurements in three dimensions was demonstrated by the detection of strongly increased gas concentrations towards the membrane, in contrast to measurements at the channel bottom. These findings allow a better understanding of the analyte distribution and diffusion processes in the microreactor channel as the basis for process control of the synthesis reaction.

Palladium-Based Bimetallic Nanocrystal Catalysts for the Direct Synthesis of Hydrogen Peroxide

The direct synthesis of H2 O2 from H2 and O2 is a strongly desired reaction for green processes and a promising alternative to the commercialized anthraquinone process. The design of efficient catalysts with high activity and H2 O2 selectivity is highly desirable and yet challenging. Metal dopants enhance the performance of the active phase by increasing reaction rates, stability, and/or selectivity. The identification of efficient dopants relies mostly on catalysts prepared with a random and non-uniform deposition of active and promoter phases. To study the promotional effects of metal doping on Pd catalysts, we employ colloidal, bimetallic nanocrystals (NCs) to produce catalysts in which the active and doping metals are colocalized to a fine extent. In the absence of any acid and halide promotors, PdSn and PdGa NCs supported on acid-pretreated TiO2 (PdSn/s-TiO2 , PdGa/s-TiO2 ) were highly efficient and outperformed the monometallic Pd catalyst (Pd/s-TiO2 ), whereas in the presence of an acid promotor, the overall H2 O2 productivity was also further enhanced for the Ni-, Ga-, In-, and Sn-doped catalysts with respect to Pd/s-TiO2 .

Enhanced catalyst selectivity in the direct synthesis of H2O2 through Pt incorporation into TiO2 supported AuPd catalysts

The introduction of low levels of Pt dopant into AuPd nanoparticles supported on TiO₂ significantly enhances their catalytic performance for the direct synthesis of H₂O₂.

Enhancing the selectivity of Pd/C catalysts for the direct synthesis of H2O2 by HNO3 pretreatment

The acid functional groups of activated carbon improve the H₂O₂ selectivity.

Dynamic structural changes of supported Pd, PdSn, and PdIn nanoparticles during continuous flow high pressure direct H2O2 synthesis

The structure of mono- and bimetallic supported Pd, PdSn, and PdIn NPs was monitored with a combination of techniques during continuous H₂O₂ synthesis with H₂O₂ production rates up to 580 mmol_H2O2 g_cat⁻¹ h⁻¹.

Gold-Palladium Nanoalloys Supported by Graphene Oxide and Lamellar TiO2 for Direct Synthesis of Hydrogen Peroxide

Hybrid catalysts composed of gold-palladium nanoalloys that are sandwiched between layers of graphene oxide (GO) and lamellar TiO₂ are synthesized via the deposition-reduction method. The resulting AuPd catalysts with different compositions of metal and support are fully characterized by a series of techniques, including X-ray diffraction, scanning transmission electron microscopy, X-ray photoelectron spectroscopy, and inductively coupled plasma mass spectrometry. The catalysts are also optimized against Au, Pd, GO, and TiO₂ contents and employed in the direct synthesis of hydrogen peroxide (DSHP) from H₂ and O₂. The sandwich-like AuPd nanoalloy comprising 1 wt % nanoparticle of an equimolar mixture of Au and Pd with 6 wt % GO and 93 wt % TiO₂ supports shows a promising catalytic performance toward the DSHP reaction with H₂O₂ productivity and selectivity of 5.50 mol H₂O₂ g_metal^-1 h^-1 and 64%, respectively. The catalyst is found to be considerably more active than those reported in the literature. Furthermore, the H₂O₂ selectivity of the catalyst is found to improve considerably to 88% when the TiO₂ support is pretreated by HNO₃. It is found that the perimeter sites of the interface of AuPd alloy and TiO₂ are deemed as catalytically active sites for the DSHP reactions and the acidic property of TiO₂ can retard the other overreactions and the decomposition of yielded H₂O₂. Results of the present study may provide a design strategy for partially covered catalysts that are confined by 2D materials for selective reactions.

Recent Advances in the Direct Synthesis of Hydrogen Peroxide Using Chemical Catalysis—A Review

Hydrogen peroxide is an important chemical of increasing demand in today’s world. Currently, the anthraquinone autoxidation process dominates the industrial production of hydrogen peroxide. Herein, hydrogen and oxygen are reacted indirectly in the presence of quinones to yield hydrogen peroxide. Owing to the complexity and multi-step nature of the process, it is advantageous to replace the process with an easier and straightforward one. The direct synthesis of hydrogen peroxide from its constituent reagents is an effective and clean route to achieve this goal. Factors such as water formation due to thermodynamics, explosion risk, and the stability of the hydrogen peroxide produced hinder the applicability of this process at an industrial level. Currently, the catalysis for the direct synthesis reaction is palladium based and the research into finding an effective and active catalyst has been ongoing for more than a century now. Palladium in its pure form, or alloyed with certain metals, are some of the new generation of catalysts that are extensively researched. Additionally, to prevent the decomposition of hydrogen peroxide to water, the process is stabilized by adding certain promoters such as mineral acids and halides. A major part of today’s research in this field focusses on the reactor and the mode of operation required for synthesizing hydrogen peroxide. The emergence of microreactor technology has helped in setting up this synthesis in a continuous mode, which could possibly replace the anthraquinone process in the near future. This review will focus on the recent findings of the scientific community in terms of reaction engineering, catalyst and reactor design in the direct synthesis of hydrogen peroxide.