Study on the Compatibilizing Effect of Janus Particles on Liquid Isoprene Rubber/Epoxy Resin Composite Materials

Reactive Janus Particle Compatibilizer with Adjustable Structure and Optimal Interface Location for Compatibilization of Highly Immiscible Polymer Blends

Highly immiscible blend materials with distinctive and excellent properties play a key role in meeting the application needs, especially in extreme environments, and reactive nanoparticles are used to increase the interface adhesion and optimize the morphology of highly immiscible blending. However, these reactive nanoparticles tend to aggregate and even agglomerate during reactive blending, which significantly deteriorates their compatibilization efficiency. Herein, reactive Janus particles with the epoxy group and various siloxane molecular long chain grafting ratios (E-JP-PDMS) were synthesized using SiO₂@PDVB Janus particles (JP) and used as compatibilizers for polyamide and methyl vinyl silicone elastomer (PA/MVQ) blends, which were highly immiscible. The effects of the structure of E-JP-PDMS Janus nanoparticles on their location at the interfaces between the PA and MVQ as well as their compatibilization efficiency for the PA/MVQ blends were investigated. The location and dispersion of E-JP-PDMS at the interfaces were improved by increasing the PDMS content in E-JP-PDMS. The average diameter of the MVQ domains of the PA/MVQ (70/30, w/w) was 79.5 μm and was reduced to 5.3 μm in the presence of 3.0 wt % of the E-JP-PDMS with 65 wt % PDMS. As a comparison, it was 45.1 μm in the presence of 3.0 wt % of a commercial compatibilizer (ethylene-butylacylate-maleic anhydride copolymer, denoted as EBAMAH), which provides a guideline for the design and preparation of efficient compatibilizers for highly immiscible polymer blends.

Interfacial Engineering with Rigid Nanoplatelets in Immiscible Polymer Blends: Interface Strengthening and Interfacial Curvature Controlling

The interfacial nanoparticle compatibilization (INC) strategy has opened up a promising avenue toward simultaneous functionalization and interfacial engineering of immiscible polymer blends. While the INC mechanism has been well developed recently, few investigations have focused on rigid nanoplatelets because of the inherent steric hindrance of the surface-grafted polymer chains. Herein, surface-modified rigid nanoplatelets have been incorporated into an immiscible poly(l-lactide) (PLLA)/poly(butylene succinate) (PBSU) blend. It is demonstrated that the strong interfacial adhesion between PLLA and PBSU phases is promoted via molecular entanglements of the grafted chains on the surface of nanoplatelets with the individual components. A refined phase morphology with improved mechanical properties can be achieved with the addition of 5 wt % modified Gibbsite nanoplatelets. It was further found that the stiffness of nanoplatelets can change the geometry of the interface significantly. It is, therefore, indicated that the simultaneous interface strengthening and interfacial curvature controlling of rigid nanoplatelets originate from the selective swelling/collapse of the in situ-formed PLLA and PBSU grafts within the corresponding phase at the interface. Such a mechanism is confirmed by the Monte Carlo simulations. This work provides new opportunities for the fabrication of advanced polymer blend nanocomposites.

Comparative Study of Different Methods of Synthesis and Their Effect on the Thermomechanical Properties of a Halogenated Epoxy-Based Flame-Retardant Resin

The work presented in this paper deals with the comparative synthesis of diglycidyl ether-based tetrabromobisphenol-A(TBBPA) using both conventional and nonconventional methods in order to explore materials for better industrial applications with respect to effective yield, cost, and time consideration. The conventional method involved the polycondensation of TBBPA and epichlorohydrin in the presence of an alkali catalyst. The nonconventional routes adopted for the synthesis of the material involved ultrasonication, microwave irradiation, and UV light exposure. The Fourier transform infrared spectroscopy spectra of all the synthesized materials of the resin were found to be identical, and the X-ray diffraction analysis showed the material as amorphous. The mechanical studies of the resins revealed that all these resins synthesized by different methods are strong and possess high viscosity. Based on the overall thermal, rheological, and excellent hydrophobic properties, it can serve as an excellent flame retardant.

Photosensitive Composite Inks for Digital Light Processing Four-Dimensional Printing of Shape Memory Capture Devices

High-performance shape memory thermosetting polymers and their composites for four-dimensional (4D) printing are essential in practical applications. To date, most printable thermosets suffer from complicated processes, poor thermodynamic performances, and low printing speed. Here, photosensitive composite inks for fast photocuring printing are developed. The inks consist of epoxy acrylate (EPAc), polyethylene glycol dimethacrylate (PEGDMA), and carbon fillers, which form a firm network structure when exposed to UV light. EPAc is synthesized via addition esterification of epoxy resin and acrylic acid under mild conditions. It is worth noting that raw materials for the reaction are diverse, including not only various epoxy resins but also molecules with epoxy groups. The 4D printing speed of up to 180 mm/h is mainly attributed to the exothermic reaction initiated by free radicals, which accelerates the polymerization of EPAc and PEGDMA. Most importantly, by increasing the exposure time of each layer from 1 s to 3 s during the printing process, the epoxy composite-infilled carbon nanotubes and carbon fibers are printed to ensure the integrity of the microlayer structure. Furthermore, we design a claw-like catcher device based on the above printable composite inks to demonstrate its potential applications in aerospace, such as grasping end-of-service spacecraft or explosive debris. Undoubtedly, 4D printing technology opens up a new portal for the manufacturing of thermoset epoxy composites and complex structures, which make the shape memory thermosetting epoxy resins and their composites possess excellent properties and good engineering application prospects.

Distinctive Morphology Modifiers for Polymer Blends: Roles of Asymmetric Janus Nanoparticles during Phase Separation

Janus nanoparticles (JPs), which are anisotropic nanoparticles with multiple constituting parts, have been recognized as superior compatibilizers for polymer-blend-based nanocomposites. However, so far, most studies focused on the effects of symmetric JPs on the phase separation dynamics of polymer blends, while the roles of asymmetric JPs during phase separation remain unclear. In this work, the phase separation dynamics of symmetric blends compatibilized by JPs with various compositions was studied by using dissipative particle dynamics (DPD) simulations. It was found that the blends compatibilized by asymmetric JPs tend to undergo morphological transitions from bicontinuous networks to droplets-in-matrix structures at the late stage of phase separation, which is due to the influence of asymmetric JPs on the energetically favored curvature of the interfaces between polymer domains. Such a mechanism is absent for symmetric JPs and other compatibilizers (e.g., triblock copolymers and homogeneous particles) because they lack the unique combination of chemical asymmetry with the particulate nature like the asymmetric JPs. Moreover, it was observed that the asymmetric JPs can stably localize at the interfaces and act as efficient compatibilizers only when the fraction of the minor constituent part exceeds a critical value. These findings not only shed light upon the roles of asymmetric JPs as compatibilizers but also indicate a promising strategy for designing polymer-blend-based nanocomposites with tailor-made structures.

Compatibilization Behavior of Double Spherical TETA-SiO2@PDVB Janus Particles Anchored at the Phase Interface of Acrylic Resin/Epoxy Resin (AR/EP) Polymer Blends

The inorganic particles used as a compatibilizer play a role in crack termination and heat resistance. However, the poor compatibility of inorganic particles and polymer hinders their application. Herein, the double spherical SiO₂@PDVB Janus particles (JPs) were modified with triethylenetetramine (TETA), and the obtained anisotropic TETA-SiO₂@PDVB JPs were used as the compatibilizer of acrylic resin/epoxy resin (AR/EP) composites. The modification and the compatibilization of TETA-SiO₂@PDVB JPs were studied by scanning electron microscopy, X-ray photoelectron spectroscopy, differential scanning calorimetry, and dynamic mechanical analyzer, impact test, tensile test, and so forth. Results show that amino groups grafted onto the SiO₂ lobe can react with epoxy groups of EP, which results in the TETA-SiO₂ lobe being embedded in the EP phase and the PDVB lobe being pushed toward the AR phase. The TETA-SiO₂@PDVB JPs anchored at the interface of AR and EP increase their interfacial adhesion, decrease the domain phase size and distribution of dispersed AR, and improve the compatibility of AR/EP composites. The compatibilization of nanoparticles (NPs) is realized by the cavitation and blunting of different scaled AR phase domain distributions and that of JPs is realized by the strong interfacial force originated by JPs. Moreover, the desorption energy of TETA-SiO₂@PDVB JPs is higher than that of SiO₂-TETA; so the glass transition temperature (T _g) of AR/EP/JP composites is higher than that of AR/EP/NP composites. The strong interfacial adhesion and high desorption energy endow TETA-SiO₂@PDVB JPs with a toughening effect and enhancing effect. The impact strength and the tensile strength of AR/EP/TETA-SiO₂@PDVB composites are 16.03 kJ/m² and 63.12 MPa, which are 9.91 kJ/m² and 16.32 MPa higher than those of AR/EP composites, respectively. JPs used in the thermosetting EP is benefit to its toughening study and the new anisotropic Janus compatibilizer.

Hybrid Janus Particles: Challenges and Opportunities for the Design of Active Functional Interfaces and Surfaces

Janus particles are a unique class of multifunctional patchy particles combining two dissimilar chemical or physical functionalities at their opposite sides. The asymmetry characteristic for Janus particles allows them to self-assemble into sophisticated structures and materials not attainable by their homogeneous counterparts. Significant breakthroughs have recently been made in the synthesis of Janus particles and the understanding of their assembly. Nevertheless, the advancement of their applications is still a challenging field. In this Review, we highlight recent developments in the use of Janus particles as building blocks for functional materials. We provide a brief introduction into the synthetic strategies for the fabrication of JPs and their properties and assembly, outlining the existing challenges. The focus of this Review is placed on the applications of Janus particles for active interfaces and surfaces. Active functional interfaces are created owing to the stabilization efficiency of Janus particles combined with their capability for interface structuring and functionalizing. Moreover, Janus particles can be employed as building blocks to fabricate active functional surfaces with controlled chemical and topographical heterogeneity. Ultimately, we will provide implications for the rational design of multifunctional materials based on Janus particles.

Flexible Epoxy Resins Formed by Blending with the Diblock Copolymer PEO-b-PCL and Using a Hydrogen-Bonding Benzoxazine as the Curing Agent

In this study, we enhanced the toughness of epoxy resin by blending it with the diblock copolymer poly(ethylene oxide⁻b⁻ε-caprolactone) (PEO-b-PCL) with a benzoxazine monomer (PA-OH) as the thermal curing agent. After thermal curing, Fourier transform infrared spectroscopy revealed that intermolecular hydrogen bonding existed between the OH units of the epoxy⁻benzoxazine copolymer and the C⁻O⁻C (C=O) units of the PEO (PCL) segment. Differential scanning calorimetry and dynamic mechanical analysis revealed that the glass transition temperature and storage modulus of the epoxy⁻benzoxazine matrix decreased significantly upon increasing the concentration of PEO-b-PCL. The Kwei equation predicted a positive value of q, consistent with intermolecular hydrogen bonding in this epoxy⁻benzoxazine/PEO-b-PCL blend system. Scanning electron microscopy revealed a wormlike structure with a high aspect ratio for PEO-b-PCL as the dispersed phase in the epoxy⁻benzoxazine matrix; this structure was responsible for the improved toughness.

Distinctive phase separation dynamics of polymer blends: roles of Janus nanoparticles

The present work demonstrates that Janus nanoparticles uniquely promote the phase separation of polymer blends at the early stage of spinodal decomposition, but impede it at the late stage.