Flocculation Treatment of an Industrial Effluent: Performance Assessment by Laser Diffraction Spectroscopy

Data-Driven Modelling of the Complex Interaction between Flocculant Properties and Floc Size and Structure

Polymeric flocculants are widely used due to their ability to efficiently promote flocculation at low dosages. However, fundamental background knowledge about how they act and interact with the substrates is often scarce, or insufficient to infer the best chemical configuration for treating a specific effluent. Inductive, data-driven approaches offer a viable solution, enabling the development of effective solutions for each type of effluent, overcoming the knowledge gap. In this work, we present such an inductive workflow that combines the statistical design of experiments and predictive modelling, and demonstrates its effectiveness in the development of anionic polymeric flocculants for the treatment of a real effluent from the potato crisps manufacturing industry. Based on the results presented, it is possible to conclude that the hydrodynamic diameter, charged fraction and concentration are the parameters with a stronger influence on the characteristics of flocs obtained when using copolymers, while the charged fraction, concentration and hydrophobic content present a stronger influence on the characteristics of flocs obtained using terpolymers containing a hydrophobic monomer.

Evaluation of Anionic and Cationic Pulp-Based Flocculants With Diverse Lignin Contents for Application in Effluent Treatment From the Textile Industry: Flocculation Monitoring

In wastewater treatment, flocculation is a widely used solid/liquid separation technique, which typically employs a charged polymer, a polyelectrolyte (PEL). Polyelectrolytes features, such as charge type, charge density and molecular weight, are essential parameters affecting the mechanism of flocculation and subsequent floc sedimentation. The effectiveness of the process is also influenced by the characteristics of the system (e.g., type, size, and available surface area of suspended particles, pH of the medium, charge of suspended particles). Thus, a good understanding of the flocculation kinetics, involved mechanisms and flocs structure is essential in identifying the most adequate treatment conditions, having also into consideration possible subsequent treatments. In this study, Eucalyptus bleached pulp and a cellulosic pulp with high lignin content (~4.5 wt%) obtained from Eucalyptus wood waste were used for bio-PELs production. Firstly, a pre-treatment with sodium periodate increased the pulps reactivity. To produce cationic cellulose the oxidation step was followed by the introduction of cationic groups in the cellulose chains, through reaction with Girard's reagent T. Applying different molar ratios (0.975 and 3.9) of Girard's reagent T to aldehyde groups led to cationic PELs with diverse charge density. On the other hand, to obtain anionic cellulose a sulfonation reaction with sodium metabisulfite was applied to the intermediate dialdehyde cellulose-based products, during 24 or 72 h, and anionic-PELs with diverse features were obtained. The developed water soluble, anionic and cationic bio-PELs were characterized and tested as flocculation agents for a textile industry effluent treatment. Initially, jar-tests were used to tune the most effective flocculation procedure (pH, flocculant dosage, etc.). Flocculation using these conditions was then monitored continuously, over time, using laser diffraction spectroscopy (LDS). Due to the small size of the dyes molecules, a dual system with an inorganic complexation agent (bentonite) was essential for effective decolouration of the effluent. Performance in the treatment was monitored first by turbidity removal evaluation (75-88% with cationic-PELs, 75-81% with anionic-PELs) and COD reduction evaluation (79-81% with cationic-PELs, 63-77% with anionic-PELs) in the jar tests. Additionally, the evolution of flocs characteristics (structure and size) during their growth and the flocculation kinetics, were studied using the LDS technique, applying the different PELs produced and for a range of PEL concentration. The results obtained through this monitoring procedure allowed to discuss the possible flocculation mechanisms involved in the process. The results obtained with the bio-PELs were compared with those obtained using synthetic PELs, commonly applied in effluents treatment, polyacrylamides. The developed bio-PELs can be competitive, eco-friendly flocculation agents for effluents treatment from several industries, when compared to traditional synthetic flocculants with a significant environmental footprint. Moreover, LDS proved to be a feasible technique to monitor flocculation processes, even when a real industrial effluent is being tested.