Distributed Model Predictive Control of an Amine Gas Sweetening Plant

Robust model-based control of a packed absorption column for the natural gas sweetening process

The sweetening units are the most important in natural gas processing. Packed bed absorption columns are widely used in the sweetening process; however, their operation and control are not simple due to their highly non-linear behavior derived from their distributed nature and interaction between multiple physical phenomena. In this work, two robust model-based control schemes are implemented to regulate the CO2 concentration at the outlet of a packed bed absorption column in the gas sweetening process. The model of an industrial-scale absorption column and the structure of the controllers, i) control based on modeling error compensation (MEC) ideas, and ii) nonlinear model predictive control (NMPC) are described. Numerical results show that the proposed robust model-based controllers can regulate the controlled variable to the desired reference despite external disturbances, set-point changes, and uncertainties in the absorption column model.

Evaluating the Exergetic Performance of the Amine Treatment Unit in a Latin-American Refinery

Recently, exergy analysis has attracted great attention of the scientific community as an attractive tool for evaluating energetic efficiency of any process. In this work, the simulation of the amine treatment unit in a Latin-American refinery was performed in order to apply the exergy analysis tool to identify alternatives of improvement. The industrial amine treatment unit was simulated using Aspen plus software, which provided extended energy and mass balances. To calculate irreversibilities of the process and global exergy efficiencies per stages, the general methodological procedure of exergy analysis was used. To this end, physical and chemical exergies were found for compounds involved within the process. The values estimated for total irreversibilities, exergy of utilities, and exergy of wastes in the treatment of the sulfur-rich amine allowed us to analyze the stages that require reductions in waste generation and utility consumption. For a processing capacity of 72.08 t/h of rich amine, results revealed that the overall exergy efficiency was 83.81% and the total irreversibility was 1.69 × 10⁵ MJ/h, where 23.6% corresponds to the total exergy by residues (3.98 × 10⁴ MJ/h). The novel strategy to use exergy analysis for process optimization proved to be useful to detect critical stages and prioritize actions to improve.