Construction of Polyurethane-imide/Graphene Oxide Nanocomposite Foam with Gradient Structure and Its Thermal Mechanical Stability

Skinless Polyphenylene Sulfide Foam with Enhanced Thermal Insulation Properties Fabricated by Constructing Aligned Gas Barrier Layers for Surface-Constrained sc-CO2 Foaming

A solid skin layer inevitably forms on the foam surface for supercritical carbon dioxide (sc-CO₂) foaming technology, leading to deterioration of some inherent properties of polymeric foams. In this work, skinless polyphenylene sulfide (PPS) foam was fabricated with a surface-constrained sc-CO₂ foaming method by innovatively constructing aligned epoxy resin/ferromagnetic graphene oxide composites (EP/GO@Fe₃O₄) as a CO₂ barrier layer under a magnetic field. Introduction of GO@Fe₃O₄ and its ordered alignment led to an obvious decrease in the CO₂ permeability coefficient of the barrier layer, a significant increase of the CO₂ concentration in the PPS matrix, and a decrease of desorption diffusivity in the depressurization stage, suggesting that the composite layers effectively inhibited the escape of CO₂ dissolved in the matrix. Meanwhile, the strong interfacial interaction between the composite layer and the PPS matrix remarkably enhanced the heterogeneous nucleation of cells at the interface, resulting in elimination of the solid skin layer and formation of an obvious cellular structure on the foam surface. Moreover, by the alignment of GO@Fe₃O₄ in EP, the CO₂ permeability coefficient of the barrier layer became much lower, and the cell density on the foam surface further increased with decreasing cell size, which was even higher than that of the cross section of foam, attributed to stronger heterogeneous nucleation at the interface than the homogeneous nucleation in the core region of the sample. As a result, the thermal conductivity of the skinless PPS foam reached as low as 0.0365 W/m·k, decreasing by 49.5% compared with that of regular PPS foam, showing a remarkable improvement in the thermal insulation properties of PPS foam. This work provided a novel and effective method for fabricating skinless PPS foam with enhanced thermal insulation properties.

Cellulose and Graphene Based Polyurethane Nanocomposites for FDM 3D Printing: Filament Properties and Printability

3D printing has exponentially grown in popularity due to the personalization of each printed part it offers, making it extremely beneficial for the very demanding biomedical industry. This technique has been extensively developed and optimized and the advances that now reside in the development of new materials suitable for 3D printing, which may open the door to new applications. Fused deposition modeling (FDM) is the most commonly used 3D printing technique. However, filaments suitable for FDM must meet certain criteria for a successful printing process and thus the optimization of their properties in often necessary. The aim of this work was to prepare a flexible and printable polyurethane filament parting from a biocompatible waterborne polyurethane, which shows potential for biomedical applications. In order to improve filament properties and printability, cellulose nanofibers and graphene were employed to prepare polyurethane based nanocomposites. Prepared nanocomposite filaments showed altered properties which directly impacted their printability. Graphene containing nanocomposites presented sound enough thermal and mechanical properties for a good printing process. Moreover, these filaments were employed in FDM to obtained 3D printed parts, which showed good shape fidelity. Properties exhibited by polyurethane and graphene filaments show potential to be used in biomedical applications.

Synthesis of Interpenetrating Polymer Networks Based on Triisocyanate-Terminated and Modified Poly(urethane-imide) with Superior Mechanical Properties

Interpenetrating polymer networks (IPNs) based on triisocyanate-terminated poly(urethane-imide)s (PUIs) were prepared by in situ interpenetrating reactions between modified polyurethane (PU) with different ratios of polyimide (PI). The effects of PU, which was made from hydroxyl-terminated polybutadiene modified with triisocyanate, and the amounts of PI on the mechanical properties, thermal properties, and crystalline character of the IPNs were discussed. Triisocyanate-terminated PUI showed that the highest tensile strength was 38 times that of the diisocyanate-terminated materials. Supramolecular cross-linking from an additional hydrogen-bonding network of modified PU and the degree of interpenetration with a regular imide structure of PI were introduced, which accounted for the remarkable improvement in mechanical properties of IPNs. Preferable thermal stability and glass transition temperature for the hard segment of IPNs were rewarded with increasing PI content. X-ray diffraction revealed vigorous segmental mixing between the soft and hard segments of modified PUI. Scanning electron micrographs showed the "fibrous assembly" morphology and short-range-ordered structure of modified PUI.