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Chícharo B, Fadlallah S, Allais F, Aricò F. Furandicarboxylate Polyesters: A Comprehensive ADMET Study of a Novel Class of Furan-Based α,ω-Diene Monomers. CHEMSUSCHEM 2024; 17:e202301311. [PMID: 37937483 DOI: 10.1002/cssc.202301311] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Key Words] [Grants] [Track Full Text] [Subscribe] [Scholar Register] [Received: 09/07/2023] [Revised: 10/31/2023] [Accepted: 11/06/2023] [Indexed: 11/09/2023]
Abstract
The present research article delves into the preparation of a new class of bio-based polyesters from α,ω-diene furandicarboxylate monomers. In particular, it exploits the use of acyclic diene metathesis polymerisation (ADMET) on 2,5-furandicarboxylic acid (FDCA)-derived compounds. First, a library of furan-based α,ω-diene monomers was prepared via acid- or base-catalyzed transesterification of 2,5-furandicarboxylic acid dimethyl ester (FDME) with commercially available alcohols incorporating terminal olefins, i. e., allyl alcohol, but-3-en-1-ol, hex-5-en-1-ol and dec-9-en-1-ol. Then, the novel monomers were subjected to ADMET polymerisation employing different catalysts and reaction conditions. Interestingly, first-generation Grubbs catalyst was found to be the best promoter for ADMET polymerisation. This catalyst allowed the preparation of a new family of bio-based polyesters with molecular weights up to 26.4 kDa, with good thermal stability, and adaptable cis-trans conformations. Results also revealed that the monomer structure had a direct impact on the polymerisation efficiency and the resulting thermal properties. The effect of green bio-based solvents such as Cyrene™, dimethyl isosorbide (DMI) and γ-valerolactone (GVL) on the polymerisation process was also studied. Data collected showed that the solvent concentration influenced both the yield and length of polymers formed. Furthermore, some co-polymerisation experiments were conducted; the successful integration of different monomers in the resulting copolymer was shown to affect the glass transition temperature (Tg) of the resulting materials.
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Affiliation(s)
- Beatriz Chícharo
- URD Agro-Biotechnologies Industrielles (ABI), CEBB, AgroParisTech, 3 Rue des Rouges-Terres, 51110, Pomacle, France
- Department of Environmental Science, Informatics and Statistics, Ca' Foscari University of Venice, Via Torino155, 30172, Venezia Mestre, Italy
| | - Sami Fadlallah
- URD Agro-Biotechnologies Industrielles (ABI), CEBB, AgroParisTech, 3 Rue des Rouges-Terres, 51110, Pomacle, France
| | - Florent Allais
- URD Agro-Biotechnologies Industrielles (ABI), CEBB, AgroParisTech, 3 Rue des Rouges-Terres, 51110, Pomacle, France
| | - Fabio Aricò
- Department of Environmental Science, Informatics and Statistics, Ca' Foscari University of Venice, Via Torino155, 30172, Venezia Mestre, Italy
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Perumal SK, Lee S, Yu H, Heo J, Kang MJ, Kim Y, Park M, Lee H, Kim HS. Synergistic Interaction between Ruthenium Catalysts and Grafted Niobium on SBA-15 for 2,5-Furandicarboxylic Acid Production Using 5-Hydroxymethylfurfural. ACS APPLIED MATERIALS & INTERFACES 2024; 16:7353-7363. [PMID: 38315818 DOI: 10.1021/acsami.3c18720] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Key Words] [Track Full Text] [Subscribe] [Scholar Register] [Indexed: 02/07/2024]
Abstract
This study entailed the synthesis of Ru nanocatalyst decorated on Nb-grafted SBA-15. A Nb-grafted SBA-15 support with varying Nb contents was utilized as a support for the Ru nanoparticles. The effect of Nb grafting on the immobilized Ru nanoparticle catalyst was systematically investigated, and its catalytic performance in the synthesis of furandicarboxylic acid using 5-hydroxymethylfurfural under base-free reaction conditions was evaluated. The results indicate the increased productivity of the Ru@Nb-grafted SBA-15 catalyst with a yield exceeding 95%, representing a significant advancement in catalysis. This study also affords insights into the complex relationship between the catalytic activity and selectivity and its unique surface attributes. Moreover, acidic sites were created, and the electron density within the active sites was modulated by monomeric Nb oxide species on the SBA-15. Additionally, the role of high-electron-density Ru atoms in facilitating the efficient adsorption and activation of the reactant, resulting in enhanced catalytic efficacy, was highlighted.
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Affiliation(s)
- Santhana Krishnan Perumal
- BB21 Plus Program, Department of Chemistry, Pukyong National University, Busan 48513, Republic of Korea
| | - Sangyeob Lee
- BB21 Plus Program, Department of Chemistry, Pukyong National University, Busan 48513, Republic of Korea
| | - Hyejin Yu
- BB21 Plus Program, Department of Chemistry, Pukyong National University, Busan 48513, Republic of Korea
| | - Jaeseong Heo
- BB21 Plus Program, Department of Chemistry, Pukyong National University, Busan 48513, Republic of Korea
| | - Myung Jong Kang
- Department of Chemistry, Gangneung-Wonju National University, Gangneung 25457, Republic of Korea
| | - Yeonjoon Kim
- BB21 Plus Program, Department of Chemistry, Pukyong National University, Busan 48513, Republic of Korea
| | - Myeongkee Park
- BB21 Plus Program, Department of Chemistry, Pukyong National University, Busan 48513, Republic of Korea
| | - Hangil Lee
- Department of Chemistry, Sookmyung Women's University, Seoul 04310, Republic of Korea
| | - Hyun Sung Kim
- BB21 Plus Program, Department of Chemistry, Pukyong National University, Busan 48513, Republic of Korea
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3
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Peng Y, Qiu B, Ding S, Hu M, Zhang Y, Jiao Y, Fan X, Parlett CMA. A Facile Synthesis Route to AuPd Alloys for the Selective Oxidation of 5-Hydroxymethylfurfural to 2,5-Furandicarboxylic Acid. Chempluschem 2024; 89:e202300545. [PMID: 37884457 DOI: 10.1002/cplu.202300545] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Key Words] [Grants] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Received: 09/28/2023] [Revised: 10/05/2023] [Indexed: 10/28/2023]
Abstract
Synthesis of 2,5-furandicarboxylic acid (FDCA) can be achieved via catalytic oxidation of 5-hydroxymethylfurfural (5-HMF), in which both base and catalyst play important roles. This work presents the development of a simple synthesis method (based on a commercial parent 10 wt.% Pd/C catalyst) to prepare the bimetallic AuPd alloy catalysts (i. e., AuPd/C) for selective 5-HMF oxidation to FDCA. When using the strong base of NaOH, Pd and Au cooperate to promote FDCA formation when deployed either separately (as a physical mixture of the monometallic Au/C and Pd/C catalysts) or ideally alloyed (AuPd/C), with complete 5-HMF conversion and FDCA yields of 66 % vs 77 %, respectively. However, NaOH also promoted the formation of undesired by-products, leading to poor mass balances (<81 %). Comparatively, under weak base conditions (using NaHCO3 ), an increase in Au loading in the AuPd/C catalysts enhances 5-HMF conversion and FDCA productivity (due to the enhanced carbonyl oxidation capacity) which coincides with a superior mass balances of >97 %. Yet, the excessive Pd content in the AuPd/C catalysts was not beneficial in promoting FDCA formation.
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Affiliation(s)
- Yani Peng
- Department of Chemical Engineering, School of Engineering, The University of Manchester, Oxford Road, Manchester, M13 9PL, UK
| | - Boya Qiu
- Department of Chemical Engineering, School of Engineering, The University of Manchester, Oxford Road, Manchester, M13 9PL, UK
| | - Shengzhe Ding
- Department of Chemical Engineering, School of Engineering, The University of Manchester, Oxford Road, Manchester, M13 9PL, UK
| | - Min Hu
- Department of Chemical Engineering, School of Engineering, The University of Manchester, Oxford Road, Manchester, M13 9PL, UK
| | - Yuxin Zhang
- Department of Chemical Engineering, School of Engineering, The University of Manchester, Oxford Road, Manchester, M13 9PL, UK
| | - Yilai Jiao
- Shenyang National Laboratory for Materials Science, Institute of Metal Research, Chinese Academy of Sciences, 72 Wenhua Road, Shenyang, 110016, China
| | - Xiaolei Fan
- Department of Chemical Engineering, School of Engineering, The University of Manchester, Oxford Road, Manchester, M13 9PL, UK
| | - Christopher M A Parlett
- Department of Chemical Engineering, School of Engineering, The University of Manchester, Oxford Road, Manchester, M13 9PL, UK
- Diamond Light Source Harwell Science and Innovation Campus, Didcot, Oxfordshire, OX11 0DE, UK
- University of Manchester at Harwell, Diamond Light Source Harwell Science and Innovation Campus, Didcot, Oxfordshire, OX11 0DE, UK
- UK Catalysis Hub, Research Complex at Harwell, Rutherford Appleton Laboratory, Harwell, Oxfordshire, OX11 0FA, UK
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Heo JB, Lee YS, Chung CH. Marine plant-based biorefinery for sustainable 2,5-furandicarboxylic acid production: A review. BIORESOURCE TECHNOLOGY 2023; 390:129817. [PMID: 37839644 DOI: 10.1016/j.biortech.2023.129817] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Key Words] [MESH Headings] [Track Full Text] [Subscribe] [Scholar Register] [Received: 08/27/2023] [Revised: 09/30/2023] [Accepted: 09/30/2023] [Indexed: 10/17/2023]
Abstract
Marine plants, including macroalgae and seagrass, show promise as biorenewable feedstocks for sustainable chemical manufacturing. This study explores their potential in producing 2,5-furandicarboxylic acid (FDCA), a versatile platform chemical for commodity polymers. FDCA-based polyethylene 2,5-furandicarboxylate offers a sustainable alternative to petroleum-derived polyethylene terephthalate, commonly used in plastic bottles. Our research pioneers the concept of a marine plant-based FDCA biorefinery, introducing innovative approaches for sustainability and cost-effectiveness. This review outlines the use of ionic liquid-based solvents (ILS) and deep eutectic solvent (DES) systems in FDCA production. Additionally, we propose biomodification strategies involving target enzyme-encoding genes to enhance the depolymerization of non-structural storage glucans in marine plants. Our findings pave the way for eco-friendly biorefineries and biorenewable plastics.
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Affiliation(s)
- Jae Bok Heo
- Department of Molecular Genetic Biotechnology, Dong-A University, Busan, South Korea
| | - Yong-Suk Lee
- Research Institute for Basic Sciences, Pukyong National University, Busan 48513, South Korea
| | - Chung-Han Chung
- Department of Biotechnology, Dong-A University, Busan, South Korea.
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Yan W, Guan Q, Jin F. Catalytic conversion of cellulosic biomass to harvest high-valued organic acids. iScience 2023; 26:107933. [PMID: 37841594 PMCID: PMC10570130 DOI: 10.1016/j.isci.2023.107933] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Key Words] [Track Full Text] [Figures] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 10/17/2023] Open
Abstract
Catalytic conversion of biomass provides an alternative way for the production of organic acids from renewable feedstocks. The emerging process contains complex reactions and strategies to cut down those complex biogenic materials into target molecules. Here, we review the catalytic conversion of cellulosic biomass toward high-valued organic acids. This work has summarized the key controlling reactions which lead toward formic acid, glycolic acid, or sugar acids in oxidative conditions and the main pathways for lactic acid or levulinic acid in the anaerobic environment from cellulosic biomass and its derivatives. We evaluate and compare different strategies and methods such as one-pot and two-step conversion. Additionally, the optimization of catalytic reactions has been discussed to realize the design of C-C coupling reactions, the development of multifunctional materials, and new efficient system. In all, this article gives an insight guide to precisely convert cellulosic biomass into target organic acids.
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Affiliation(s)
- Wubin Yan
- School of Environmental Science & Engineering, Shanghai Jiao Tong University, Shanghai, China
| | - Qingqing Guan
- Faculty of Civil Engineering and Mechanics, Kunming University of Science and Technology, Kunming, Yunnan, China
| | - Fangming Jin
- School of Environmental Science & Engineering, Shanghai Jiao Tong University, Shanghai, China
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6
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Klonos PA, Bikiaris ND, Zamboulis A, Valera MÁ, Mangas A, Kyritsis A, Terzopoulou Z. Segmental mobility in sustainable copolymers based on poly(lactic acid) blocks built onto poly(butylene succinate) in situ. SOFT MATTER 2023; 19:7846-7858. [PMID: 37811662 DOI: 10.1039/d3sm00980g] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Track Full Text] [Subscribe] [Scholar Register] [Indexed: 10/10/2023]
Abstract
Two series of newly synthesized sustainable block copolymers based on poly(butylene succinate) (PBSu) and polylactide (PLA) were studied. The copolymers were synthesized by a ring-opening polymerization of PLA in the presence of two initial PBSu of low molar mass. We focused on the effects of the PBSu/PLA ratio (1/99 up to 15/85), chain length and initial PBSu length on the final thermal transitions in the copolymers with an emphasis on molecular mobility/dynamics and subsequently on crystallization. Both aspects are considered relevant to the final materials performance, as well as facilitation of polymer renewability. Calorimetry and dielectric spectroscopy were the main investigation tools. In the amorphous state (i.e., in which the direct effects of copolymer structure are assessable), the segmental mobility of neat PLA was significantly faster in the copolymers. Segmental mobility was monitored via the decrease in the calorimetric and dielectric (α relaxation) glass-transition temperatures, Tg and Tg,diel, respectively. The effect was systematic with an increase in the PBSu/PLA ratio, and was rationalized through the plasticizing role of PBSu (low-Tg component) and facilitated also by the simultaneous lowering of the chain length in the copolymers. Dielectric spectroscopy allowed evaluation of the dynamical fragility (cooperativity) of chains, which was strongly suppressed in the copolymers. This finding suggested an increase in free volume or a gradual increase of interchain distances. This phenomenon could favor the natural enzymatic degradation of the systems (compostability), which is limited in neat PLA. We recorded enhancement of nucleation and the crystalline fraction in the copolymers that was likely connected with faster chain diffusion. Further lowering of the Tg with the implementation of crystallization was noted (which seemed a controversial effect) but which indicated crystallization-induced phase separation.
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Affiliation(s)
- Panagiotis A Klonos
- Department of Chemistry, Laboratory of Polymer Chemistry and Technology, Aristotle University of Thessaloniki, GR-541 24, Thessaloniki, Greece.
- Department of Physics, National Technical University of Athens, Zografou Campus, 15780, Athens, Greece
| | - Nikolaos D Bikiaris
- Department of Chemistry, Laboratory of Polymer Chemistry and Technology, Aristotle University of Thessaloniki, GR-541 24, Thessaloniki, Greece.
| | - Alexandra Zamboulis
- Department of Chemistry, Laboratory of Polymer Chemistry and Technology, Aristotle University of Thessaloniki, GR-541 24, Thessaloniki, Greece.
| | - Miguel Ángel Valera
- AIMPLAS, Asociación de Investigación de Materiales Plásticos Y Conexas, Carrer de Gustave Eiffel, 4, 46980 Paterna, Valencia, Spain
| | - Ana Mangas
- AIMPLAS, Asociación de Investigación de Materiales Plásticos Y Conexas, Carrer de Gustave Eiffel, 4, 46980 Paterna, Valencia, Spain
| | - Apostolos Kyritsis
- Department of Physics, National Technical University of Athens, Zografou Campus, 15780, Athens, Greece
| | - Zoi Terzopoulou
- Department of Chemistry, Laboratory of Polymer Chemistry and Technology, Aristotle University of Thessaloniki, GR-541 24, Thessaloniki, Greece.
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7
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Functional carbon-supported nanocatalysts for biomass conversion. MOLECULAR CATALYSIS 2023. [DOI: 10.1016/j.mcat.2023.113003] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Track Full Text] [Subscribe] [Scholar Register] [Indexed: 02/12/2023]
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8
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Aranha DJ, Gogate PR. A Review on Green and Efficient Synthesis of 5-Hydroxymethylfurfural (HMF) and 2,5-Furandicarboxylic Acid (FDCA) from Sustainable Biomass. Ind Eng Chem Res 2023. [DOI: 10.1021/acs.iecr.2c04047] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 02/17/2023]
Affiliation(s)
- Danwyn J. Aranha
- Department of Chemical Engineering, Institute of Chemical Technology, Mumbai-400019, India
| | - Parag R. Gogate
- Department of Chemical Engineering, Institute of Chemical Technology, Mumbai-400019, India
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9
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Ban H, Cheng Y, Wang L, Li X. One-Pot Method for the Synthesis of 2,5-Furandicarboxylic Acid from Fructose: In Situ Oxidation of 5-Hydroxymethylfurfural and 5-Acetoxymethylfurfural over Co/Mn/Br Catalysts in Acetic Acid. Ind Eng Chem Res 2022. [DOI: 10.1021/acs.iecr.2c03815] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 12/23/2022]
Affiliation(s)
- Heng Ban
- Advanced Materials and Catalysis Group, Center of Chemistry for Frontier Technologies, State Key Laboratory of Clean Energy Utilization, Institute of Catalysis, Department of Chemistry, Zhejiang University, Hangzhou310028, China
| | - Youwei Cheng
- Zhejiang Provincial Key Laboratory of Advanced Chemical Engineering Manufacture Technology, College of Chemical and Biological Engineering, Zhejiang University, Hangzhou310027, China
| | - Lijun Wang
- Zhejiang Provincial Key Laboratory of Advanced Chemical Engineering Manufacture Technology, College of Chemical and Biological Engineering, Zhejiang University, Hangzhou310027, China
| | - Xi Li
- Zhejiang Provincial Key Laboratory of Advanced Chemical Engineering Manufacture Technology, College of Chemical and Biological Engineering, Zhejiang University, Hangzhou310027, China
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10
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Turkin AA, Makshina EV, Sels BF. Catalytic Hydroconversion of 5-HMF to Value-Added Chemicals: Insights into the Role of Catalyst Properties and Feedstock Purity. CHEMSUSCHEM 2022; 15:e202200412. [PMID: 35348300 DOI: 10.1002/cssc.202200412] [Citation(s) in RCA: 6] [Impact Index Per Article: 3.0] [Reference Citation Analysis] [Abstract] [Key Words] [MESH Headings] [Track Full Text] [Subscribe] [Scholar Register] [Received: 02/25/2022] [Revised: 03/28/2022] [Indexed: 06/14/2023]
Abstract
5-hydroxymethylfurfural (HMF) is an important bio-derived platform molecule that is generally obtained from hexoses via acid-catalyzed dehydration. It can be effectively transformed into a variety of value-added derivatives, thus being an ideal candidate for fossil replacement. Both HMF oxidation and hydrogenation processes enable the synthesis of numerous chemicals, monomers for polymerization, and biofuel precursors. This Review summarizes the most recent advances in heterogeneous catalytic hydroconversion of HMF into valuable chemicals with strong focus on 2,5-bishydroxymethyl furan (BHMF), 2,5-bishydroxymethyltetrahydrofuran (BHMTHF), and 2,5-dimethyltetrahydrofuran (DMTHF). In addition, multifunctional catalytic systems that enable a tunable production of various HMF derived intermediates are discussed. Within this chemistry, the surprising impact of HMF purity on the catalytic performance, such as selectivity and activity, during its upgrading is highlighted. Lastly, the remaining challenges in the field of HMF hydroconversion to the mentioned chemicals are summarized and discussed, taking into account the knowledge gain of catalyst properties and feedstock purity.
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Affiliation(s)
- Aleksei A Turkin
- Center for Sustainable Catalysis and Engineering, KU Leuven, Celestijnenlaan 200F, 3001, Leuven, Belgium
| | - Ekaterina V Makshina
- Center for Sustainable Catalysis and Engineering, KU Leuven, Celestijnenlaan 200F, 3001, Leuven, Belgium
| | - Bert F Sels
- Center for Sustainable Catalysis and Engineering, KU Leuven, Celestijnenlaan 200F, 3001, Leuven, Belgium
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11
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Yao Y, Zhao K, Zhuang Y, Chen X, Lu Y, Liu Y. One-Pot Synthesis of 2,5-Furandicarboxylic Acid from 2-Furoic Acid by a Pd-catalyzed Bromination-Hydroxycarbonylation Tandem Reaction in Acetate Buffer. ChemistryOpen 2022; 11:e202100301. [PMID: 35363428 PMCID: PMC8973260 DOI: 10.1002/open.202100301] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Key Words] [MESH Headings] [Grants] [Track Full Text] [Download PDF] [Figures] [Journal Information] [Subscribe] [Scholar Register] [Received: 12/31/2021] [Revised: 03/08/2022] [Indexed: 11/11/2022] Open
Abstract
The one-pot synthesis of 2,5-furandicarboxylic acid from 2-furoic acid with a yield of 57 % was achieved for the first time using a Pd-catalyzed bromination-hydroxycarbonylation tandem reaction in HOAc-NaOAc buffer. This synthetic protocol shows major improvements compared to previously reported methods, such as using biomass-based 2-furoic acid as low-cost raw material, one-pot synthesis without isolation of intermediate products, and no need for an acidification procedure. Experiments indicate that the involved Xantphos-modified Pd-catalyst and the buffer solution play significant promoting roles for each individual reaction whereas Br2 (as the brominating reagent) had a negative effect on the second hydroxycarbonylation step, while CO was deleterious for the first bromination step. Hence, in this practical one-pot synthesis, Br2 should be consumed in the first bromination step as fully as possible, and CO is introduced after the first bromination step has been completed.
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Affiliation(s)
- Yin‐Qing Yao
- Shanghai Key Laboratory of Green Chemistry and Chemical ProcessesSchool of Chemistry and Molecular EngineeringEast China Normal University200062ShanghaiChina
| | - Kai‐Chun Zhao
- Shanghai Key Laboratory of Green Chemistry and Chemical ProcessesSchool of Chemistry and Molecular EngineeringEast China Normal University200062ShanghaiChina
| | - Yi‐Ying Zhuang
- Shanghai Key Laboratory of Green Chemistry and Chemical ProcessesSchool of Chemistry and Molecular EngineeringEast China Normal University200062ShanghaiChina
| | - Xiao‐Chao Chen
- Shanghai Key Laboratory of Green Chemistry and Chemical ProcessesSchool of Chemistry and Molecular EngineeringEast China Normal University200062ShanghaiChina
| | - Yong Lu
- Shanghai Key Laboratory of Green Chemistry and Chemical ProcessesSchool of Chemistry and Molecular EngineeringEast China Normal University200062ShanghaiChina
| | - Ye Liu
- Shanghai Key Laboratory of Green Chemistry and Chemical ProcessesSchool of Chemistry and Molecular EngineeringEast China Normal University200062ShanghaiChina
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12
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Guan W, Chen C, Li B, Chen Y, Wei Y, Cao Y, Wang F, Yan Y, Liu B, Zhang Y. Pickering High Internal Phase Emulsions Templated CoOx−HPC Loading Bimetallic AuPd Nanoparticles for Catalytic Oxidation of 5‐Hydroxymethylfurfural to 2, 5‐Furan Dicarboxylic. ChemistrySelect 2022. [DOI: 10.1002/slct.202104058] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 11/08/2022]
Affiliation(s)
- Wen Guan
- Institute of Green Chemistry and Chemical Technology School of Chemistry and Chemical Engineering Jiangsu University Xuefu Road 301# Zhenjiang 212013 PR China
| | - Chen Chen
- Institute of Green Chemistry and Chemical Technology School of Chemistry and Chemical Engineering Jiangsu University Xuefu Road 301# Zhenjiang 212013 PR China
| | - Bing Li
- Institute of Green Chemistry and Chemical Technology School of Chemistry and Chemical Engineering Jiangsu University Xuefu Road 301# Zhenjiang 212013 PR China
| | - Yao Chen
- School of the Environment and Safety Jiangsu University Zhenjiang Xuefu Road 301# 212013 PR China
| | - Yanan Wei
- Institute of Green Chemistry and Chemical Technology School of Chemistry and Chemical Engineering Jiangsu University Xuefu Road 301# Zhenjiang 212013 PR China
| | - Yu Cao
- Institute of Green Chemistry and Chemical Technology School of Chemistry and Chemical Engineering Jiangsu University Xuefu Road 301# Zhenjiang 212013 PR China
| | - Fang Wang
- Institute of Green Chemistry and Chemical Technology School of Chemistry and Chemical Engineering Jiangsu University Xuefu Road 301# Zhenjiang 212013 PR China
| | - Yongsheng Yan
- Institute of Green Chemistry and Chemical Technology School of Chemistry and Chemical Engineering Jiangsu University Xuefu Road 301# Zhenjiang 212013 PR China
| | - Bing Liu
- Key Laboratory of Catalysis and Materials Sciences of the Ministry of Education South-Central University for Nationalities Wuhan 430074 P. R. China
| | - Yunlei Zhang
- Institute of Green Chemistry and Chemical Technology School of Chemistry and Chemical Engineering Jiangsu University Xuefu Road 301# Zhenjiang 212013 PR China
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Kim J, Bathula HB, Yun S, Jo Y, Lee S, Baik JH, Suh YW. Hydrogenation of 5-hydroxymethylfurfural into 2,5-bis(hydroxymethyl)furan over mesoporous Cu–Al2O3 catalyst: From batch to continuous processing. J IND ENG CHEM 2021. [DOI: 10.1016/j.jiec.2021.06.039] [Citation(s) in RCA: 10] [Impact Index Per Article: 3.3] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 01/10/2023]
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14
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Heo JB, Lee YS, Chung CH. Conversion of inulin-rich raw plant biomass to 2,5-furandicarboxylic acid (FDCA): Progress and challenge towards biorenewable plastics. Biotechnol Adv 2021; 53:107838. [PMID: 34571195 DOI: 10.1016/j.biotechadv.2021.107838] [Citation(s) in RCA: 4] [Impact Index Per Article: 1.3] [Reference Citation Analysis] [Abstract] [Key Words] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Received: 06/16/2021] [Revised: 09/15/2021] [Accepted: 09/19/2021] [Indexed: 12/27/2022]
Abstract
The current commercial plastic manufactures have been produced using petroleum-based resource. However, due to concerns over the resource depletion and the environmental sustainability, bioresource-based manufacturing processes have been developed to cope against these concerns. Bioresource-derived 2,5-furandicarboxylic acid (FDCA) can be utilized as a building block material for plastic manufactures. To date, numerous technologies have been developed for the production of FDCA using various types of bio-based feedstocks such as hydroxymethylfurfural (HMF), 6-C sugars, and polysaccharides. The commercial companies produce FDCA using HMF-based production processes due to their high production efficiency, but the high price of HMF is a problem bottleneck. Our review affords important information on breakthrough approaches for the cost-efficient and sustainable production of FDCA using raw plant feedstocks rich in inulin. These approaches include bioprocessing technology based on the direct use of raw plant feedstocks and biomodification of the target plant sources. For the former, an ionic liquid-based processing system is proposed for efficient pretreatment of raw plant feedstocks. For the latter, the genes encoding the key enzymes; sucrose:sucrose 1-fructoyltransferase (1-SST), fructan:fructan 1-fryuctosyltransferase (1-FFT), fructan 1-exohydrolase (1-FEH), and microbe-derived endoinulinase, are introduced for biomodification conducive to facilitating bioprocess and improving inulin content. These approaches would contribute to cost-efficiently and sustainably producing bio-based FDCA.
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Affiliation(s)
- Jae Bok Heo
- Department of Molecular Genetic Biotechnology, Dong-A University, Busan, South Korea
| | - Yong-Suk Lee
- Division of Applied Life Science (BK21), Gyeongsang National University, Jinju, South Korea
| | - Chung-Han Chung
- Department of Biotechnology, Dong-A University, Busan, South Korea.
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15
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Kawanabe K, Aono R, Kino K. 2,5-Furandicarboxylic acid production from furfural by sequential biocatalytic reactions. J Biosci Bioeng 2021; 132:18-24. [PMID: 33846091 DOI: 10.1016/j.jbiosc.2021.03.001] [Citation(s) in RCA: 8] [Impact Index Per Article: 2.7] [Reference Citation Analysis] [Abstract] [Key Words] [MESH Headings] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Received: 11/24/2020] [Revised: 02/27/2021] [Accepted: 03/01/2021] [Indexed: 12/18/2022]
Abstract
2,5-Furandicarboxylic acid (FDCA) is a valuable compound that can be synthesized from biomass-derived hydroxymethylfurfural (HMF), and holds great potential as a promising replacement for petroleum-based terephthalic acid in the production of polyamides, polyesters, and polyurethanes used universally. However, an economical large-scale production strategy for HMF from lignocellulosic biomass is yet to be established. This study aimed to design a synthetic pathway that can yield FDCA from furfural, whose industrial production from lignocellulosic biomass has already been established. This artificial pathway consists of an oxidase and a prenylated flavin mononucleotide (prFMN)-dependent reversible decarboxylase, catalyzing furfural oxidation and carboxylation of 2-furoic acid, respectively. The prFMN-dependent reversible decarboxylase was identified in an isolated strain, Paraburkholderia fungorum KK1, whereas an HMF oxidase from Methylovorus sp. MP688 exhibited furfural oxidation activity and was used as a furfural oxidase. Using Escherichia coli cells coexpressing these proteins, as well as a flavin prenyltransferase, FDCA could be produced from furfural via 2-furoic acid in one pot.
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Affiliation(s)
- Kazuki Kawanabe
- Department of Applied Chemistry, Faculty of Science and Engineering, Waseda University, 3-4-1 Ohkubo, Shinjuku-ku, Tokyo 169-8555, Japan
| | - Riku Aono
- Department of Applied Chemistry, Faculty of Science and Engineering, Waseda University, 3-4-1 Ohkubo, Shinjuku-ku, Tokyo 169-8555, Japan
| | - Kuniki Kino
- Department of Applied Chemistry, Faculty of Science and Engineering, Waseda University, 3-4-1 Ohkubo, Shinjuku-ku, Tokyo 169-8555, Japan.
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Deshan ADK, Atanda L, Moghaddam L, Rackemann DW, Beltramini J, Doherty WOS. Heterogeneous Catalytic Conversion of Sugars Into 2,5-Furandicarboxylic Acid. Front Chem 2020; 8:659. [PMID: 32850671 PMCID: PMC7413130 DOI: 10.3389/fchem.2020.00659] [Citation(s) in RCA: 22] [Impact Index Per Article: 5.5] [Reference Citation Analysis] [Abstract] [Key Words] [Track Full Text] [Download PDF] [Figures] [Journal Information] [Subscribe] [Scholar Register] [Received: 12/13/2019] [Accepted: 06/24/2020] [Indexed: 12/11/2022] Open
Abstract
Achieving the goal of living in a sustainable and greener society, will need the chemical industry to move away from petroleum-based refineries to bio-refineries. This aim can be achieved by using biomass as the feedstock to produce platform chemicals. A platform chemical, 2,5-furandicarboxylic acid (FDCA) has gained much attention in recent years because of its chemical attributes as it can be used to produce green polymers such polyethylene 2,5-furandicarboxylate (PEF) that is an alternative to polyethylene terephthalate (PET) produced from fossil fuel. Typically, 5-(hydroxymethyl)furfural (HMF), an intermediate product of the acid dehydration of sugars, can be used as a precursor for the production of FDCA, and this transformation reaction has been extensively studied using both homogeneous and heterogeneous catalysts in different reaction media such as basic, neutral, and acidic media. In addition to the use of catalysts, conversion of HMF to FDCA occurs in the presence of oxidants such as air, O2, H2O2, and t-BuOOH. Among them, O2 has been the preferred oxidant due to its low cost and availability. However, due to the low stability of HMF and high processing cost to convert HMF to FDCA, researchers are studying the direct conversion of carbohydrates and biomass using both a single- and multi-phase approach for FDCA production. As there are issues arising from FDCA purification, much attention is now being paid to produce FDCA derivatives such as 2, 5-furandicarboxylic acid dimethyl ester (FDCDM) to circumvent these problems. Despite these technical barriers, what is pivotal to achieve in a cost-effective manner high yields of FDCA and derivatives, is the design of highly efficient, stable, and selective multi-functional catalysts. In this review, we summarize in detail the advances in the reaction chemistry, catalysts, and operating conditions for FDCA production from sugars and carbohydrates.
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Affiliation(s)
| | - Luqman Atanda
- Centre for Agriculture and the Bioeconomy, Queensland University of Technology, Brisbane, QLD, Australia
| | - Lalehvash Moghaddam
- Centre for Agriculture and the Bioeconomy, Queensland University of Technology, Brisbane, QLD, Australia
| | - Darryn W. Rackemann
- Centre for Agriculture and the Bioeconomy, Queensland University of Technology, Brisbane, QLD, Australia
| | - Jorge Beltramini
- Centre for Agriculture and the Bioeconomy, Queensland University of Technology, Brisbane, QLD, Australia
- IROAST, Department of Chemistry, Faculty of Advanced Science and Technology, Kumamoto University, Kumamoto, Japan
| | - William O. S. Doherty
- Centre for Agriculture and the Bioeconomy, Queensland University of Technology, Brisbane, QLD, Australia
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Yuan H, Liu H, Du J, Liu K, Wang T, Liu L. Biocatalytic production of 2,5-furandicarboxylic acid: recent advances and future perspectives. Appl Microbiol Biotechnol 2019; 104:527-543. [PMID: 31820067 DOI: 10.1007/s00253-019-10272-9] [Citation(s) in RCA: 36] [Impact Index Per Article: 7.2] [Reference Citation Analysis] [Abstract] [Key Words] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Received: 09/29/2019] [Revised: 11/15/2019] [Accepted: 11/22/2019] [Indexed: 12/19/2022]
Abstract
2,5-Furandicarboxylic acid (FDCA) is attracting increasing attention because of its potential applications as a sustainable substitute to petroleum-derived terephthalic acid for the production of bio-based polymers, such as poly(ethylene 2,5-furandicarboxylate) (PEF). Many catalytic methods have been developed for the synthesis of FDCA, including chemocatalysis, biocatalysis, photocatalysis, and electrocatalysis. Biocatalysis is a promising approach with advantages that include mild reaction condition, lower cost, higher selectivity, and environment amity. However, the biocatalytic production of FDCA has hardly been reviewed. To fully understand the current research developments, this review comprehensively considers the research progress on toxic effects and biodegradation of furan aldehydes, and then summarizes the latest achievements concerning the synthesis of FDCA from 5-hydroxymethylfurfural and other chemicals, such as 2-furoic acid and 5-methoxymethylfurfural. Our primary focus is on biocatalytic methods, including enzymatic catalysis (in vitro) and whole-cell catalysis (in vivo). Furthermore, future research directions and general developmental trends for more efficient biocatalytic production of FDCA are also proposed.
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Affiliation(s)
- Haibo Yuan
- State Key Laboratory of Biobased Material and Green Papermaking, Qilu University of Technology (Shandong Academy of Sciences), Jinan, 250353, Shandong, China.,Key Laboratory of Shandong Microbial Engineering, College of Bioengineering, Qilu University of Technology (Shandong Academy of Sciences), Jinan, 250353, Shandong, China
| | - Hongling Liu
- State Key Laboratory of Biobased Material and Green Papermaking, Qilu University of Technology (Shandong Academy of Sciences), Jinan, 250353, Shandong, China.,Key Laboratory of Shandong Microbial Engineering, College of Bioengineering, Qilu University of Technology (Shandong Academy of Sciences), Jinan, 250353, Shandong, China
| | - Jieke Du
- State Key Laboratory of Biobased Material and Green Papermaking, Qilu University of Technology (Shandong Academy of Sciences), Jinan, 250353, Shandong, China.,Key Laboratory of Shandong Microbial Engineering, College of Bioengineering, Qilu University of Technology (Shandong Academy of Sciences), Jinan, 250353, Shandong, China
| | - Kaiquan Liu
- State Key Laboratory of Biobased Material and Green Papermaking, Qilu University of Technology (Shandong Academy of Sciences), Jinan, 250353, Shandong, China.,Key Laboratory of Shandong Microbial Engineering, College of Bioengineering, Qilu University of Technology (Shandong Academy of Sciences), Jinan, 250353, Shandong, China
| | - Tengfei Wang
- State Key Laboratory of Biobased Material and Green Papermaking, Qilu University of Technology (Shandong Academy of Sciences), Jinan, 250353, Shandong, China. .,Key Laboratory of Shandong Microbial Engineering, College of Bioengineering, Qilu University of Technology (Shandong Academy of Sciences), Jinan, 250353, Shandong, China.
| | - Long Liu
- Key Laboratory of Carbohydrate Chemistry and Biotechnology, Ministry of Education, Jiangnan University, Wuxi, 214122, China. .,Key Laboratory of Industrial Biotechnology, Ministry of Education, Jiangnan University, Wuxi, 214122, China.
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Schade O, Dannecker PK, Kalz KF, Steinbach D, Meier MAR, Grunwaldt JD. Direct Catalytic Route to Biomass-Derived 2,5-Furandicarboxylic Acid and Its Use as Monomer in a Multicomponent Polymerization. ACS OMEGA 2019; 4:16972-16979. [PMID: 31646244 PMCID: PMC6797053 DOI: 10.1021/acsomega.9b02373] [Citation(s) in RCA: 11] [Impact Index Per Article: 2.2] [Reference Citation Analysis] [Abstract] [Track Full Text] [Subscribe] [Scholar Register] [Received: 07/28/2019] [Accepted: 08/19/2019] [Indexed: 05/08/2023]
Abstract
Efficient synthesis of valuable platform chemicals from renewable feedstock is a challenging, yet essential strategy for developing technologies that are both economical and sustainable. In the present study, we investigated the synthesis of 2,5-furandicarboxylic acid (FDCA) in a two-step catalytic process starting from sucrose as largely available biomass feedstock. In the first step, 5-(hydroxymethyl)furfural (HMF) was synthesized by hydrolysis and dehydration of sucrose using sulfuric acid in a continuous reactor in 34% yield. In a second step, the resulting reaction solution was directly oxidized to FDCA without further purification over a Au/ZrO2 catalyst with 84% yield (87% selectivity, batch process), corresponding to 29% overall yield with respect to sucrose. This two-step process could afford the production of pure FDCA after the respective extraction/crystallization despite the impure intermediate HMF solution. To demonstrate the direct application of the biomass-derived FDCA as monomer, the isolated product was used for Ugi-multicomponent polymerizations, establishing a new application possibility for FDCA. In the future, this efficient two-step process strategy toward FDCA should be extended to further renewable feedstock.
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Affiliation(s)
- Oliver
R. Schade
- Institute
for Chemical Technology and Polymer Chemistry (ITCP), Karlsruhe Institute of Technology (KIT), Engesserstr. 20, 76131 Karlsruhe, Germany
- Institute
of Catalysis Research and Technology (IKFT), KIT, Hermann-von-Helmholtz-Platz
1, 76344 Eggenstein-Leopoldshafen, Germany
| | | | - Kai F. Kalz
- Institute
for Chemical Technology and Polymer Chemistry (ITCP), Karlsruhe Institute of Technology (KIT), Engesserstr. 20, 76131 Karlsruhe, Germany
- Institute
of Catalysis Research and Technology (IKFT), KIT, Hermann-von-Helmholtz-Platz
1, 76344 Eggenstein-Leopoldshafen, Germany
| | - David Steinbach
- Institute
of Catalysis Research and Technology (IKFT), KIT, Hermann-von-Helmholtz-Platz
1, 76344 Eggenstein-Leopoldshafen, Germany
- Institute
of Agricultural Engineering, Conversion Technologies of Biobased Resources, University of Hohenheim, Garbenstraße 9, 70599 Stuttgart, Germany
| | - Michael A. R. Meier
- Institute
for Organic Chemistry (IOC), KIT, Straße am Forum 7, 76131 Karlsruhe, Germany
- E-mail: (M.A.R.M.)
| | - Jan-Dierk Grunwaldt
- Institute
for Chemical Technology and Polymer Chemistry (ITCP), Karlsruhe Institute of Technology (KIT), Engesserstr. 20, 76131 Karlsruhe, Germany
- Institute
of Catalysis Research and Technology (IKFT), KIT, Hermann-von-Helmholtz-Platz
1, 76344 Eggenstein-Leopoldshafen, Germany
- E-mail: (J.-D.G.)
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