Better scCO2 Foaming of Polypropylene via Earlier Crystallization with the Addition of Composite Nucleating Agent

Rational design of a polypropylene composite foam with open-cell structure via graphite conductive network for sound absorption

An exciting result is reported in this study where a polypropylene (PP) foam with a high open-cell content was achieved by constructing a thermally conductive network for the first time. PP and nano-graphite particles were used as substrate and filler, respectively, to prepare the PP-graphite (PP-G) composite foam by twin-screw blending, hot pressing, and supercritical CO2 foaming. The nano-graphite particles can effectively adjust the microstructure of the PP-G foam and achieve a high porosity. When the amount of nano-graphite is 10.0 wt%, the PP-G foam exhibits optimal sound absorption performance, compression resistance, heat insulation, and hydrophobic properties. In the human-sensitive frequency range of 1000-6000 Hz, the corresponding average SAC is above 0.9, and the internal tortuosity is 5.27. After 50 cycles of compression, the compressive stress is 980 kPa and the SAC loss is only 7.8%. This study also innovatively proposed a new strategy to achieve the simple and rapid preparation of open-cell PP foams by increasing the thermal conductivity of the foaming substrate.

Preparation of polymer-based foam for efficient oil-water separation based on surface engineering

The leakages of a large number of organic solvents and oil spills not only cause extensive economic losses, but also destroy the ecological environment. However, there were few studies on the surface engineering of adsorption materials for efficient oil-water separation in complex environments. In this research, through surface engineering, the polymer-based foam exhibited high efficiency oil-water separation performance in different pH environments. Hydrophobic groups were introduced onto the surface of nano-sized SiO₂ particles via hydrolysis and polycondensation reactions, and then the modified SiO₂ was loaded on the foam. After modification, the water contact angle of the modified foam increased from 116.4° to 152.5°, and the oil-water separation performance was obviously enhanced. The oil removal rate of the modified foam remained above 96%. The highest capacity of petroleum diesel was 33.4 g^-1, which was much higher than other similar adsorption materials. In addition, the modified foam maintained good hydrophobicity and oil removal rate in a wide pH range. The efficient oleophilic and hydrophobic foam prepared by combining green physical foaming with surface engineering was expected to be widely used in large-scale organic solvent recovery and oil leakage emergency treatment.

Synergistic lignin construction of a long-chain branched polypropylene and its properties

In light of current environmental pressures (referring to its destruction) and the consumption of petrochemical resources, the substitution of chemicals products with renewable natural substances has attracted extensive interest. In this paper, a synergistically constructed lignin polypropylene matrix composite with long-chain branched characteristics was prepared by a pre-irradiation and melt blending method. The effects of lignin on the crystallization, rheological behavior, foaming and aging properties of polypropylene were studied. Differential scanning calorimetry and polarized light microscopy results show that lignin undergoes heterophasic nucleation in a polypropylene matrix; rheological studies show that lignin promotes the formation of a heterogeneous polypropylene network, and thus polypropylene exhibits long-chain branching features; nucleation and a network structure endow the polypropylene-based composites with uniform cell size, thin cell walls, and a foaming ratio of 5–44 times; at the same time, a large number of hindered phenols in lignin can capture free radicals to improve the aging properties of the polypropylene. This research will help to convert industrial waste into functional composite materials.

Polypropylene with long chain branching behavior was constructed by lignin, which foaming property and polarity were improved.

The effects of rubber nanoparticles with different polarities on thermal properties and foaming performance of polypropylene blends

Polypropylene blends with both polybutadiene rubber (PB) and polycarboxylbuturonile rubber (xNBR) and the required amount of acrylamide (AM) was prepared by blending with water, and the crystallinity, rheological behaviour and thermal performance were analysed and compared. The results of DSC and XRD characterization showed an obvious enhancement in the crystallization of the PP matrix in PP/xNBR/AM blends compared to PP/PB/AM blends, due to the strong incompatibility between xNBR nanoparticles and the PP polymer matrix leading to the inhibition of segmental mobility and induced formation of heterogeneous nuclei. Rheological analysis showed that the dynamical mobility of polymer chains was retarded while the AM monomer was incorporated, due to strengthening interfacial interactions by grafts through hydrogen bonding. The foaming performance was clearly improved, as reflected in the uniform cell morphology and higher cell density, and the expansion ratio achieved was 13-fold. In addition, the decomposition temperature increased from 403 °C to 465 °C by nearly 62 °C as compared with neat PP, which is ascribed to the inhibition of segmental mobility due to the cyclization reaction of nitriles. The increase in the surface energy was about 2.2-fold, which resulted in a decrease of the water contact angle from 105.3° to 83.7°, attributed due to AM addition to the composition.

Polypropylene blends with both polybutadiene rubber and polycarboxylbuturonile rubber and the required amount of acrylamide was prepared by blending with water, improve the foaming and thermal properties of polypropylene.

Improving the Supercritical CO₂ Foaming of Polypropylene by the Addition of Fluoroelastomer as a Nucleation Agent

In this study, a small amount of fluoroelastomer (FKM) was used as a nucleating agent to prepare well-defined microporous PP foam by supercritical CO₂. It was observed that solid FKM was present as the nanoscale independent phase in PP matrix and the FKM could induce a mass of CO₂ aggregation, which significantly enhanced the diffusion rate of CO₂ in PP. The resultant PP/FKM foams exhibited much smaller cell size (~24 μm), and more than 16 times cell density (3.2 × 10⁸ cells/cm³) as well as a much more uniform cell size distribution. PP/FKM foams possessed major concurrent enhancement in their tensile stress and compressive stress compared to neat PP foam. We believe that the added FKM played a key role in enhancing the heterogeneous nucleation, combined with the change of local strain in the multiple-phase system, which was responsible for the considerably improved cell morphology of PP foaming. This work provides a deep understanding of the scCO₂ foaming behavior of PP in the presence of FKM.