Improving Selectivity to 1,3-Propanediol for Glycerol Hydrogenolysis Using W- and Al-Incorporated SBA-15 as Support for Pt Nanoparticles

Recent Progress in Catalyst Development of the Hydrogenolysis of Biomass-Based Glycerol into Propanediols-A Review

The use of biomass-based glycerol to produce chemicals with high added value is of great significance for solving the problem of glycerol surplus and thus reducing the production cost of biodiesel. The production of 1,2-propanediol (abbreviated as 1,2-PDO) and 1,3-propanediol (abbreviated as 1,3-PDO) via the hydrogenolysis of glycerol is one of the most representative and highest-potential processes for the comprehensive utilization of biomass-based glycerol. Glycerol hydrogenolysis may include several parallel and serial reactions (involving broken C-O and C-C bonds), and therefore, the catalyst is a key factor in improving the rate of glycerol hydrogenolysis and the selectivities of the target products. Over the past 20 years, glycerol hydrogenolysis has been extensively investigated, and until now, the developments of catalysts for glycerol hydrogenolysis have been active research topics. Non-precious metals, including Cu, Ni, and Co, and some precious metals (Ru, Pd, etc.) have been used as the active components of the catalysts for the hydrogenolysis of glycerol to 1,2-PDO, while precious metals such as Pt, Rh, Ru, Pd, and Ir have been used for the catalytic conversion of glycerol to 1,3-PDO. In this article, we focus on reviewing the research progress of the catalyst systems, including Cu-based catalysts and Pt-, Ru-, and Pd-based catalysts for the hydrogenolysis of glycerol to 1,2-PDO, as well as Pt-WOx-based and Ir-ReOx-based catalysts for the hydrogenolysis of glycerol to 1,3-PDO. The influence of the properties of active components and supports, the effects of promoters and additives, and the interaction and synergic effects between active component metals and supports are also examined.

Synergistic interaction of metal loaded multifactorial nanocatalysts over bifunctional transalkylation for environmental applications

A feasible and cost-effective process for utilization of toluene and heavy reformate is the conversion of its streams by transalkylation reaction into highly valuable xylenes. The process is usually catalysed by zeolites and the challenges to overcome in transalkylation of heavy reformate with toluene over zeolites are their selectivity, activity, long-term stability, and coke formation. Current study aimed to investigate xylenes production by transalkylation reaction on the synthesized metal-doped zeolite catalysts and to characterize prepared catalysts by FTIR, SEM, EDS and BET analysis. Toluene/heavy reformate modelled mixture was utilized as a feed. For the first time Beta and ZSM-5 catalysts with 10% (w/w) cerium and 0.1% (w/w) palladium were synthesized by calcination and wet impregnation method. Catalytic tests were performed by continuous-flow gas/solid catalytic fixed bed reactor at atmospheric pressure, 2 h^-1 and 5 h^-1 and 250, 300, 350 and 400 °C. Experimental results revealed that the highest heavy reformate conversion (98.94%) and toluene conversion (9.82%) were obtained over H-ZSM-5, at 400 °C and 2 h^-1 WHSV. The highest xylene selectivity (11.53) was achieved over H-ZSM-5, and the highest p-xylene percentage (62.40%), using Ce-ZSM-5 catalyst. ZSM-5 catalysts showed more resistance to coke deposition than Beta zeolites. The present study delivers novel approach and catalysts, which have immense potential for developing safer and inexpensive transalkylation process in industry.

Hydrogenolysis of glycerol over TiO2-supported Pt-WOx catalysts: Effects of the TiO2 crystal phase and WOx loading

The selective hydrogenolysis of glycerol to 1,3-propanediol (1,3-PDO) with high added value is attraction but challenging. Pt-WO_x-based catalysts have been extensively studied in the selective hydrogenolysis of glycerol. The catalyst support and the physicochemical state of WO_x play important roles on this reaction. In this paper, Pt-WO_x catalysts supported on TiO₂ with different crystal forms were prepared and studied for their catalytic performance in hydrogenolysis of glycerol. It was observed that the catalytic performance of anatase-type (A-type) TiO₂-supported catalyst (Pt/W/A-Ti) is much better than that of the rutile-type (R-type) TiO₂ catalyst (Pt/W/R-Ti) due to its higher stability. Furthermore, the influence of W loading amount and state were thoroughly investigated for the Pt/W/A-Ti catalysts, and Pt/W/A-TiO₂ with 5 wt% loading of WO_x achieved the best catalytic performance (100% conversion of glycerol and 41% yield of 1,3-PDO under the optimal reaction conditions), owing to the suitable WO_x domains and high dispersion of W species, as evidenced by XRD patterns and TEM images. Mechanism study by in-situ DRIFTS experiments indicated that glycerol was first converted to 3-hydroxypropanal and then converted to 1,3-PDO through subsequent reactions.

C–O Hydrogenolysis of C3–C4 Polyols Selectively to Terminal Diols over Pt/W/SBA-15 Catalysts

Pt/W/SBA-15 catalysts (with Pt-loading = 0.5–4 wt% and W-loading = 1 wt%) prepared by the sequential impregnation method were evaluated for selective C–O cleavage of erythritol and glycerol in an aqueous medium. The Pt and W particles dispersed on SBA-15 approached close proximity at higher Pt loadings and afforded synergistic enhancement in C–O hydrogenolysis activity/selectivity. 1,4-Butanediol yields of 30.9% (at 190 °C, 50 bar H2 and 24 h) and 1,3-propanediol yields of 34.4% (at 190 °C, 50 bar H2 and 12 h of reaction) were obtained over these catalysts. Pt nanoparticles (facilitating dissociative H2 adsorption and spillover) and W (present as acidic oligomeric WOx species; activating and coordinating the polyol via 1°-OH group) worked in tandem for the selective hydrogenolysis of polyols yielding terminal diols of industrial demand.

Advances for Biorefineries: Glycerol Hydrogenolysis to 1,3-Propylene Glycol

Humanity’s growing dependence on non-renewable resources and the ensuing environmental impact thus generated have spurred the search for alternatives to replace chemicals and energy obtained from petroleum derivatives. Within the group of biofuels, biodiesel has managed to expand worldwide at considerable levels, going from 20 million tn/year in 2010 to 47 million tn/year in 2022, boosting the supply of glycerol, a by-product of its synthesis that can be easily used as a renewable, clean, low-cost raw material for the manufacture of products for the chemical industry. The hydrogenolysis of glycerol leads to the production of glycols, 1,2-propylene glycol (1,2-PG) and 1,3-propylene glycol (1,3-PG). In particular, 1,3-PG has the highest added value and has multiple uses including its application as an additive in the polymer industry, the manufacture of cosmetics, cleaning products, cooling liquids, etc. This review focuses on the study of the hydrogenolysis of glycerol for the production of 1,3-PG, presenting the main reaction mechanisms and the catalysts employed, both in liquid and vapor phase. Engineering aspects and the effect of the operating variables to achieve maximum yields are discussed. Finally, studies related to the stability and the main deactivation mechanisms of catalytic systems are presented.

Heterogeneous Catalysts for Conversion of Biodiesel-Waste Glycerol into High-Added-Value Chemicals

The valuable products produced from glycerol transformation have become a research route that attracted considerable benefits owing to their huge volumes in recent decades (as a result of biodiesel production as a byproduct) as well as a myriad of chemical and biological techniques for transforming glycerol into high-value compounds, such as fuel additives, biofuels, precursors and other useful chemicals, etc. Biodiesel has presented another challenge in the considerable increase in its byproduct (glycerol). This review provides a recent update on the transformation of glycerol with an exclusive focus on the various catalysts’ performance in designing reaction operation conditions. The different products observed and cataloged in this review involved hydrogen, acetol, acrolein, ethylene glycol, and propylene glycol (1,3-propanediol and 1,2-propanediol) from reforming and dehydration and hydrogenolysis reactions of glycerol conversions. The future prospects and critical challenges are finally presented.

Effect of Tungsten Species on Selective Hydrogenolysis of Glycerol to 1,3-Propanediol

Glycerol, as the major byproduct of biodiesel industry, is a cheap and green chemical feedstock. Following the expanded production of biodiesel, the oversupply of glycerol has led to increasing research of the catalytic conversion of glycerol. The selective hydrogenolysis of glycerol is an economical and sustainable way to produce 1,3-propanediol, which experiences a global growing demand, and valorize glycerol. However, the secondary hydroxy group of glycerol is sterically hindered by two primary hydroxy groups. As a result, 1,2-propanediol is the preferential product rather than 1,3-propanediol during conventional hydrogenolysis of glycerol. Currently, tungsten-containing bifunctional catalysts with metal and Brønsted acid sites are considered as a highly effective and atom-economical catalytic system for the selective hydrogenolysis of glycerol to 1,3-propanediol. Therefore, this Minireview summarized various tungsten-containing bifunctional catalysts for the hydrogenolysis of glycerol in detail and deeply discussed the relationship between tungsten species, metal active sites, and glycerol for selectively producing 1,3-propanediol.

Experimental and computational study on roles of WOx promoting strong metal support promoter interaction in Pt catalysts during glycerol hydrogenolysis

Biodiesel is of high interest due to increased demand for energy with the concern regarding more sustainable production processes. However, an inevitable by-product is glycerol. Hence, the conversion of this by-product to higher-value chemicals, especially 1,3-propanediol (1,3-PDO) via glycerol hydrogenolysis reaction, is one of the most effective pathways towards a profitable process. In general, this process is catalyzed by a highly active Pt-based catalyst supported on γ-Al₂O₃. However, its low 1,3-PDO selectivity and stability due to surface deactivation of such catalysts remained. This led to the surface modification by WO_x to improve both the selectivity by means of the increased Brønsted acidity and the stability in terms of Pt leaching-resistance. Hence, we applied experimental and density functional theory (DFT)-based techniques to study the fundamentals of how WO_x modified the catalytic performance in the Pt/γ-Al₂O₃ catalyst and provided design guidelines. The effects of WO_x promoter on improved activity were due to the shifting of the total density of states towards the antibonding region evident by the total density of states (TDOS) profile. On the improved 1,3-PDO selectivity, the main reason was the increasing number of Brønsted acid sites due to the added WO_x promoter. Interestingly, the stability improvement was due to the strong metal-support interaction (SMSI) that occurred in the catalyst, like typical high leaching-resistant catalysts. Also, the observed strong metal-support-promoter interaction (SMSPI) is an additional effect preventing leaching. The SMSPI stemmed from additional bonding between the WO_x species and the Pt active site, which significantly strengthened Pt adsorption to support and a high electron transfer from both Pt and Al₂O₃ to WO_x promoter. This suggested that the promising promoter for our reaction performed in the liquid phase would improve the stability if SMSI occurred, where the special case of the WO_x promoter would even highly improve the stability through SMSPI. Nevertheless, various promoters that can promote SMSPI need investigations.

Progress in Production of 1, 3-propanediol From Selective Hydrogenolysis of Glycerol

1,3-propanediol (1,3-PDO) is an important bulk chemical widely used in the polyester and polyurethane industry. The selective hydrogenolysis of glycerol to value-added 1,3-PDO is extremely attractive. However, the formation of 1,3-PDO is less thermodynamically stable than 1,2-PDO, and the steric hindrance effect in the reaction process makes the highly selective production of 1,3-PDO a great challenge. In this mini review, the recent research progress on the selective catalytic hydrogenolysis of glycerol to 1,3-PDO is overviewed and the catalytic mechanism of the reaction is summarized. We mainly focus on the different performances of each type of catalyst (Pt-W-based catalysts, Ir-Re based-catalysts, and other types) as well as the interactions between metals and supports. Finally, several personal perspectives on the opportunities and challenges within this promising field are discussed.

Recent Advances in Glycerol Catalytic Valorization: A Review

Once a biorefinery is ready to operate, the main processed materials need to be completely evaluated in terms of many different factors, including disposal regulations, technological limitations of installation, the market, and other societal considerations. In biorefinery, glycerol is the main by-product, representing around 10% of biodiesel production. In the last few decades, the large-scale production of biodiesel and glycerol has promoted research on a wide range of strategies in an attempt to valorize this by-product, with its transformation into added value chemicals being the strategy that exhibits the most promising route. Among them, C3 compounds obtained from routes such as hydrogenation, oxidation, esterification, etc. represent an alternative to petroleum-based routes for chemicals such as acrolein, propanediols, or carboxylic acids of interest for the polymer industry. Another widely studied and developed strategy includes processes such as reforming or pyrolysis for energy, clean fuels, and materials such as activated carbon. This review covers recent advances in catalysts used in the most promising strategies considering both chemicals and energy or fuel obtention. Due to the large variety in biorefinery industries, several potential emergent valorization routes are briefly summarized.