Osmotically Assisted Reverse Osmosis Utilizing Hollow Fiber Membrane Module for Concentration Process

Hybrid osmotically assisted reverse osmosis and reverse osmosis (OARO-RO) process for minimal liquid discharge of high strength nitrogenous wastewater and enrichment of ammoniacal nitrogen

Ammoniacal nitrogen (NH4N) is a ubiquitous nitrogen pollutant found in wastewater, which could cause eutrophication and severe environmental stress. It is therefore necessary to manage NH4N by enrichment and recovery for potential reuse, as well as to regulate the amount of environmental discharge. Hybridization of membrane-based processes is an attractive option for further enhancing water and nutrient reclamation from waste streams; thus, in this present work, a hybrid osmotically assisted reverse osmosis (OARO) and reverse osmosis (RO) process was demonstrated for subsequent ammoniacal nitrogen enrichment and wastewater discharge management. Using a commercially-available cellulose triacetate membrane module, model and real wastewater containing approximately 4,000ppm NH4N were effectively dewatered and enriched to a final NH4N content of 40,300ppm. This corresponds to enrichment of around 10 times and approximately 90% pure water recovery. The effective combination of both processes resulted in high efficiency, as well as economical and energy-saving benefits, as shown by the process performance and our preliminary techno-economic analysis. The specific energy consumption of the hybrid process projected to operate at a capacity of 2,000 m3h-1 was determined to be 8.8kWh m-3, or 0.56kWh kg-1 NH4Cl removed/recovered for an initial feed solution containing around 15,300ppm NH4Cl. Hybrid OARO and RO operation was able to achieve satisfactory enrichment by the OARO process and obtaining clean water by the RO process. The hybrid OARO-RO process has shown great potential as a suitable end-stage membrane-based process for wastewater dewatering and NH4N enrichment and recovery toward a circular economy and environmental management, as well as clean water recovery.

Osmotically assisted reverse osmosis, simulated to achieve high solute concentrations, at low energy consumption

Microbial electrosynthesis (MES), is an emerging technology, for sustainable wastewater treatment. The dilute acetate solution, produced via MES, must be recovered, as dilute solutions can be expensive to store and transport. The acetate is expensive and environmentally damaging to recover by heat-intensive evaporative methods, such as distillation. In pursuit of a better energy economy, a membrane separation system is simulated to raise the concentration from 1 to 30 wt%, at a hydraulic pressure of approximately 50 bar. The concentrate is then simulated to be heat dried. Reverse osmosis (RO) could rase the acetate concentration to 8 wt%. A novel adaptation of osmotically assisted reverse osmosis (OARO) is then simulated to increase the concentration from 8 to 30 wt%. The inclusion of OARO, rather than a standalone RO unit, reduces the total heat and electric power requirement by a factor of 4.3. It adds to the membrane area requirement by a factor of 6. The OARO simulations are conducted by the internal concentration polarisation (ICP) model. Before the model is used, it is fitted to OARO experimental data, obtained from the literature. Membrane structure number of 701 µm and permeability coefficient of 2.51 L/m²/h/bar are ascertained from this model fitting exercise.

Brine treatment technologies towards minimum/zero liquid discharge and resource recovery: State of the art and techno-economic assessment

In the framework of minimum liquid discharge (MLD) or zero liquid discharge (ZLD), sustainable brine management can be achieved via appropriate hybrid treatment technologies that provide water reuse, resource recovery, energy recovery and even freshwater production. This paper reviews the state of the art brine treatment technologies targeting MLD/ZLD and resource recovery and highlights their advantages and limitations. The right combination of treatment processes can add a high value to the brine management and shift the focus from removal to recovery and reuse point and help to adopt a more circular economy approach. ZLD technologies targets 100% water recovery using both membrane- and thermal-based technologies, while they are often hindered by high cost and intensive energy requirement. Meanwhile, the recovery of salts and other resources can partially compensate the operation cost of ZLD processes. MLD is a promising option that achieves up to 95% water recovery by using mainly membrane-based technologies. At this point, feasibility assessment is important to assess the environmental and economic sound of technologies. In the second part, we provide a techno-economic assessment of the most common technologies to provide possible benefits on a desalination plant. In the latter sections, innovative brine treatment schemes are discussed aiming MLD/ZLD, while resource recovery from brine and possible valorization routes of the recovered materials are highlighted to help to reduce the overall costs of the plants and to reach the targets of circular economy.

Comparison of Energy Consumption of Osmotically Assisted Reverse Osmosis and Low-Salt-Rejection Reverse Osmosis for Brine Management

Minimum and zero liquid discharge (MLD/ZLD) are emerging brine management strategies that attract heightened attention. Although conventional reverse osmosis (RO) can improve the energy efficiency of MLD/ZLD processes, its application is limited by the maximum hydraulic pressure (ΔP_max) that can be applied in current membrane modules. To overcome such limitation, novel RO-based technologies, including osmotically assisted RO (OARO) and low-salt-rejection RO (LSRRO), have been proposed. Herein, we utilize process modeling to systematically compare the energy consumption of OARO and LSRRO for MLD/ZLD applications. Our modeling results show that the specific energy consumption (SEC) of LSRRO is lower (by up to ∼30%) than that of OARO for concentrating moderately saline feed waters (<∼35,000 mg/L TDS) to meet MLD/ZLD goals, whereas the SEC of OARO is lower (by up to ∼40%) than that of LSSRO for concentrating higher salinity feed waters (>∼70,000 mg/L TDS). However, by implementing more stages and/or an elevated ΔP_max, LSRRO has the potential to outperform OARO energetically for treating high-salinity feed waters. Notably, the SEC of both OARO and LSRRO could be 50% lower than that of mechanical vapor compressor, the commonly used brine concentrator in MLD/ZLD applications. We conclude with a discussion on the practicability of OARO and LSRRO based on membrane module availability and capital cost, suggesting that LSRRO could potentially be more feasible than OARO.

Ultra-strong polymeric hollow fiber membranes for saline dewatering and desalination

Osmotically assisted reverse osmosis (OARO) has become an emerging membrane technology to tackle the limitations of a reverse osmosis (RO) process for water desalination. A strong membrane that can withstand a high hydraulic pressure is crucial for the OARO process. Here, we develop ultra-strong polymeric thin film composite (TFC) hollow fiber membranes with exceptionally high hydraulic burst pressures of up to 110 bar, while maintaining high pure water permeance of around 3 litre/(m² h bar) and a NaCl rejection of about 98%. The ultra-strong TFC hollow fiber membranes are achieved mainly by tuning the concentration of the host polymer in spinning dopes and engineering the fiber dimension and morphology. The optimal TFC membranes display promising water permeance under the OR and OARO operation modes. This work may shed new light on the fabrication of ultra-strong TFC hollow fiber membranes for water treatments and desalination.

Osmotically assisted reverse osmosis can overcome limitations of the reverse osmosis process but a strong membrane which can withstand a high hydraulic pressure is crucial. Here, the authors develop strong polymer thin film composite hollow fiber membranes with exceptionally high hydraulic burst pressures of up to 110 bar, while maintaining high water permeance and salt rejection.

Cellulose Triacetate (CTA) Hollow-Fiber (HF) Membranes for Sustainable Seawater Desalination: A Review

Cellulose triacetate (CTA)-based hollow fiber (HF) membrane is one of the commercially successful semipermeable membranes that has had a long progress since the time the excellent semi-permeable feature of cellulose-based polymers was found in 1957. Because of the reliable and excellent performances, especially for drinking water production from seawater, CTA-HFs have been widely used as reverse osmosis (RO) membranes, especially in arid regions. In this review, recent developments and research trends on CTA-HF membranes for seawater reverse osmosis (SWRO) plants were presented. A flux analytical model, an optimization strategy for chlorine injection without losing salt rejection performance, and a module of current high performance CTA RO membranes along with its plant operation data were updated in this paper. Furthermore, a newly developed CTA-HF membrane for brine concentration (BC) application (called BC membrane) was also addressed. Finally, RO/BC hybrid operation was introduced as an effective SWRO desalination technique that enables minimizing the volume of brine disposal from the RO plant by increasing the recovery ratio and the subsequent amount of produced freshwater, without an additional energy input.

Minimal and zero liquid discharge with reverse osmosis using low-salt-rejection membranes

Minimal and zero liquid discharge (MLD/ZLD) are wastewater management strategies that are attracting heightened attention worldwide. While conventional reverse osmosis (RO) has been proposed as a promising technology in desalination and MLD/ZLD processes, its application is limited by the maximum hydraulic pressures that current RO membranes and modules can withstand. In this study, we develop low-salt-rejection RO (LSRRO), a novel staged RO process, that employs low-salt-rejection membranes to desalinate or concentrate highly saline feed streams, requiring only moderate hydraulic pressures. Based on process modeling, we demonstrate that LSRRO can overcome the hydraulic pressure limitations of conventional RO, achieving hypersaline brine salinities (>4.0 M NaCl or 234 g L^-1 NaCl) that are required for MLD/ZLD applications, without using excessively high hydraulic pressures (≤70 bar). In addition, we show that the energy efficiency of LSSRO is substantially higher than traditional thermally-driven phase-change-based technologies, such as mechanical vapor compressor (MVC). For example, to concentrate a saline feed stream from 0.1 to 1.0 M NaCl, the specific energy consumption (SEC) of 4-stage LSRRO ranges from 2.4 to 8.0 kWh of electrical energy per m³ of feedwater treated, around four times less than that of MVC, which requires 20-25 kWh_e m^-3. Furthermore, compared to osmotically mediated RO technologies that require bilateral countercurrent stages to treat hypersaline brines, LSRRO is eminently more practical as it can be readily implemented by using 'loose' RO or nanofiltration membranes in conventional RO. Our study highlights LSRRO's potential for energy efficient brine concentration using moderate hydraulic pressures, which would drastically improve the energetic and economic performance of MLD/ZLD processes.