Managing Trace Components in a Dividing Wall Distillation Column: An Experimental Study

Separating Mixture Glycols in DWC with Flow Rate-Composition Cascade Control Structure

Dividing wall column (DWC) is an advanced technology which could decrease energy consumption. As the vertical wall inserted in DWC increases the degree of freedom of systems, the control becomes more difficult than the conventional columns. In this study, the mixture glycols (1, 2-propanediol+ 1, 3-butanediol+ 1, 4-butanediol) were taken as feed, an optimized DWC structure was proposed, and three control structures for DWC were tested by ± 10% feed disturbances. The temperature control structure (CS1) was hard to control the system while composition control structure (CS2) and flow rate-composition cascade control structure (CS3) had good performance on controlling the DWC. It showed that CS3 was superior to CS2, as CS3 could stabilize the DWC within 4 hours, and the maximum deviations of the three products, namely 1, 2-propanediol, 1, 3-butanediol and 1, 4-butanediol, were 0.07%, 1.44%, and 0.46% respectively, while CS2 could realize the stability within 7 hours, and the corresponding numbers were 0.35%, 2.78%, and 0.41%, respectively.

Impact of Various Feed Properties on the Performance of a Control System for a Multiple Dividing Wall Column Pilot Plant

Despite the attractive savings potential of multiple Dividing Wall Columns (mDWC), there are no reports in the open literature of an existing application so far. In this perspective, the control of mDWCs has been a rather little-investigated field. Pilot plants are a necessary step needed to further expand the application window of this sustainable distillation technology. This contribution aimed to show that mDWCs are sufficiently flexible, providing stable operation, even with suboptimal control structures arising from design limitations imposed by equipment. For this purpose, the pilot column design was assessed using dynamic simulation to evaluate its operability in case of different disturbances as well as different feed mixtures. The results showed that, in all cases, the column could be stabilized and product purities maintained. This suggests that even complex configurations such as mDWCs offer sufficient amount of flexibility to allow for the application of one design in different services.