Olefin Purification and Selective Hydrogenation of Alkynes with Low Loaded Pd Nanoparticle Catalysts

Advances in morphology-controlled alumina and its supported Pd catalysts: synthesis and applications

Alumina materials, as one of the cornerstones of the modern chemical industry, possess physical and chemical properties that include excellent mechanical strength and structure stability, which also make them highly suitable as catalyst supports. Alumina-supported Pd-based catalysts with the advantages of exceptional catalytic performance, flexible regulated surface metal/acid sites, and good regeneration ability have been widely used in many traditional chemical industry fields and have also shown great application prospects in emerging fields. This review aims to provide an overview of the recent advances in alumina and its supported Pd-based catalysts. Specifically, the synthesis strategies, morphology transformation mechanisms, and structural properties of alumina with various morphologies are comprehensively summarized and discussed in-depth. Then, the preparation approaches of Pd/Al2O3 catalysts (impregnation, precipitation, and other emerging methods), as well as the metal-support interactions (MSIs), are revisited. Moreover, Some promising applications have been chosen as representative reactions in fine chemicals, environmental purification, and sustainable development fields to highlight the universal functionality of the alumina-supported Pd-based catalysts. The role of the Pd species, alumina support, promoters, and metal-support interactions in the enhancement of catalytic performance are also discussed. Finally, some challenges and upcoming opportunities in the academic and industrial application of the alumina and its supported Pd-based are presented and put forward.

Dynamic structural evolution of MgO-supported palladium catalysts: from metal to metal oxide nanoparticles to surface then subsurface atomically dispersed cations

Supported noble metal catalysts, ubiquitous in chemical technology, often undergo dynamic transformations between reduced and oxidized states-which influence the metal nuclearities, oxidation states, and catalytic properties. In this investigation, we report the results of in situ X-ray absorption spectroscopy, scanning transmission electron microscopy, and other physical characterization techniques, bolstered by density functional theory, to elucidate the structural transformations of a set of MgO-supported palladium catalysts under oxidative treatment conditions. As the calcination temperature increased, the as-synthesized supported metallic palladium nanoparticles underwent oxidation to form palladium oxides (at approximately 400 °C), which, at approximately 500 °C, were oxidatively fragmented to form mixtures of atomically dispersed palladium cations. The data indicate two distinct types of atomically dispersed species: palladium cations located at MgO steps and those embedded in the first subsurface layer of MgO. The former exhibit significantly higher (>500 times) catalytic activity for ethylene hydrogenation than the latter. The results pave the way for designing highly active and stable supported palladium hydrogenation catalysts with optimized metal utilization.

In Situ DRIFTS Analysis during Hydrogenation of 1-Pentyne and Olefin Purification with Ag Nanoparticles

The catalytic performance of nanoparticles (NPs) of Ag anchored on different supports was evaluated during the selective hydrogenation of 1-pentyne and the purification of a mixture of 1-pentene/1-pentyne (70/30 vol %). The catalysts were identified: Ag/Al (Ag supported on ɣ-Al2 O3 ), Ag/Al-Mg (Ag supported on ɣ-Al2 O3 modified with Mg), Ag/Ca (Ag supported on CaCO3 ) and Ag/RX3 (Ag supported on activated carbon-type: RX3). In addition, in situ DRIFTS analysis of 1-pentyne adsorption on each support, catalyst, and 1-pentyne hydrogenation were investigated. The results showed that the synthesized catalysts were active and very selective (≥85 %) for obtaining the desired product (1-pentene). Different adsorbed species (-C≡C- and -C=C-) were observed on the supports and catalysts surface using in situ DRIFT analysis, which can be correlated to the activity and high selectivity reached. The role of the supports and electronic properties over Ag improve the H2 dissociative chemisorption during the hydrogenation reactions; promoting the selectivity and the high catalytic performance. Ag/Al and Ag/Al-Mg were the most active catalysts. This was due to the synergism between the active Ag/Ag+ species and the supports (electronic effects). The results show that Ag/Al and Ag/Al-Mg catalysts have favorable properties and are promising for the alkyne hydrogenation and olefin purification reactions.

Parts-Per-Million of Soluble Pd0 Catalyze the Semi-Hydrogenation Reaction of Alkynes to Alkenes

The synthesis of cis-alkenes is industrially carried out by selective semi-hydrogenation of alkynes with complex Pd catalysts, which include the Lindlar catalyst (PdPb on CaCO₃) and c-Pd/TiS (colloidal ligand-protected Pd nanoparticles), among others. Here, we show that Pd⁰ atoms are generated from primary Pd salts (PdCl₂, PdSO₄, Pd(OH)₂, PdO) with H₂ in alcohol solutions, independently of the alkyne, to catalyze the semi-hydrogenation reaction with extraordinarily high efficiency (up to 735 s^-1), yield (up to 99%), and selectivity (up to 99%). The easy-to-prepare Pd⁰ species hold other potential catalytic applications.

Research on alkali metal-modified Pd catalyst for oxygen removal from propylene

A series of alkali metal (Li, Na, and K)-modified Pd catalysts and Pd/Al₂O₃ were prepared and used to remove oxygen in a propylene flow with hydrogen’s existence. The results showed that the alkali metals could enhance the performance of the Pd catalysts and the effect followed the order of K > Na > Li. X-Ray diffraction (XRD), N₂-physisorption, transmission electron microscopy (TEM), hydrogen temperature programmed reduction (H₂-TPR), and X-ray photoelectron spectroscopy (XPS) were carried out to investigate the alkali metal-modified Pd catalysts and the promotional effect mechanism was explained. The results showed that alkali metal modification increased the electron density of Pd atoms to induce the negatively charged Pd species, which could enhance the adsorption of oxygen while weakening the adsorption of propylene, and then enhance the performance of the modified catalysts for oxygen removal from unsaturated hydrocarbon. The Pd-K/A catalyst performed the best on both oxygen removal and propylene hydrogenation inhibition.