Durable Low Ice Adhesion Foams Modulated by Submicrometer Pores

Multifunctional Anti-Icing Gel Surface with Enhanced Durability

Materials with low ice adhesion and long-lasting anti-icing properties remain an ongoing challenge in ultralow temperature environments (≤-30 °C). This study presents a gel material consisting of a polymer matrix (copolymer of polyurethane and acrylamide) and an anti-icing agent, ethylene glycol (EG), designed for anti-icing applications at ultralow temperatures. The surface shows a prolonged droplet freezing delay of ca. 322 s at -30 °C and frost resistance properties. It also exhibits an ice adhesion strength of 1.1 kPa at -10 °C and 39.8 kPa at -50 °C, resulting from the interaction between EG and water molecules that hinders the crystallization of ice as well as the significant mismatch between elastic gel and ice. In addition, the gel surface exhibits favorable anti-icing durability, with an ice adhesion strength below 20.0 kPa after 25 icing/deicing cycles and mechanical scratch tests. The gel demonstrates remarkable thermal durability, achieved through the H-bonds between the EG and polymer matrix. The H-bonds further enhance the anti-icing performance, thereby remarkably decreasing EG depletion and improving anti-icing durability. Overall, these properties suggest the potential application of this gel material in harsh environments including polar regions.

On the Durability of Icephobic Coatings: A Review

Ice formation and accumulation on surfaces has a negative impact in many different sectors and can even represent a potential danger. In this review, the latest advances and trends in icephobic coatings focusing on the importance of their durability are discussed, in an attempt to pave the roadmap from the lab to engineering applications. An icephobic material is expected to lower the ice adhesion strength, delay freezing time or temperature, promote the bouncing of a supercooled drop at subzero temperatures and/or reduce the ice accretion rate. To better understand what is more important for specific icing conditions, the different types of ice that can be formed in nature are summarized. Similarly, the alternative methods to evaluate the durability are reviewed, as this is key to properly selecting the method and parameters to ensure the coating is durable enough for a given application. Finally, the different types of icephobic surfaces available to date are considered, highlighting the strategies to enhance their durability, as this is the factor limiting the commercial applicability of icephobic coatings.

Microporous metallic scaffolds supported liquid infused icephobic construction

HYPOTHESIS

Ice accretion on component surfaces often causes severe impacts or accidents. Liquid-infused surfaces (LIS) have drawn much attention as icephobic materials for ice mitigation in recent years due to their outstanding icephobicity. However, the durability of LIS constructions remains a big challenge, including mechanical vulnerability and rapid depletion of lubricants. The practical applications of LIS materials are significantly restrained, and the full potential of LIS for ice prevention has yet to be demonstrated.

EXPERIMENTS

A universal approach was proposed to introduce microporous metallic scaffolds in the LIS construction to increase the applicability and durability, and to prompt the potential of LIS for ice mitigation. Microporous Ni scaffolds were chosen to integrate with polydimethylsiloxane modified by silicone oil addition.

FINDINGS

The new LIS construction demonstrated significantly improved durability in icing/de-icing cyclic test, and it also offered a solution for the rapid oil depletion by restraining the deformation of the matrix material. Low ice adhesion strength could be maintained via a micro-crack initiation mechanism. The results indicated that the multi-phase LIS construction consisting of microporous Ni scaffolds effectively addressed the shackles of the icephobicity deterioration of LIS materials, confirming a new design strategy for the R&D of icephobic surfaces.

Interfacial mechanical properties of tetrahydrofuran hydrate-solid surfaces: Implications for hydrate management

Understanding the interfacial mechanical properties between hydrate and solids is vital to designing and fabricating surfaces for hydrate management. Herein, the role of the surface wettability, the type of solid substrate and temperature on the interfacial adhesion properties of tetrahydrofuran (THF) hydrate and ice were examined by force analysis based shearing measurements and molecular dynamics (MD) simulations. The results showed that the adhesion strength of THF hydrate and ice on silica varies with the compositions of coating, and the adhesion strength of ice is larger than that of THF hydrate for all investigated solid substrates. Particularly, in contrast to a linear relationship between 1 + cosθr and hydrate adhesion on organic silanes/thiols/polymer surfaces, the hydrate adhesion on the coated inorganic glass surfaces is enhanced as a function of 1 + cosθr, in which θr is the receding contact angle. MD simulations uncovered that the adhesion strength of ice on solid substrates is dominated by the quasi-liquid water layer, however, that of hydrate is governed not only by the quasi-liquid layer but also newly formed unconventional clathrate cages. This study provides new insights and perspectives into the hydrate adhesion on solid surfaces, which is of help to develop hydrate-phobic coatings for advanced hydrate management.

Suspended Kirigami Surfaces for Multifoulant Adhesion Reduction

High foulant adhesion remains a critical issue in a wide range of industries, such as ice accretion on aircraft, biofoulants on ships, wax build-up within pipelines, and scale formation in water remediation. Previous anti-fouling surfaces have only shown promise for reducing the adhesion of a single foulant system; a multi-foulant anti-fouling technology remains elusive. Here, we introduce a mechanical metamaterial-based approach to develop anti-fouling surfaces applicable to a wide range of fouling substances. The suspended kirigami inverted nil-adhesion surfaces, or SKINS, show significantly reduced adhesion of ice, different waxes, dried mud, pressure-sensitive adhesive tape, and a marine hard foulant simulant. SKINS mimic the wrinkling of hard films adhered to soft substrates. Foulant adhesion can be minimized by this wrinkling, which may be controlled by tuning the kirigami motif, sheet material, and foulant dimensions. SKINS reduce adhesion mechanically and were found to be independent of surface energy, enabling their fabrication from commonplace hydrophilic polymers like cellulose acetate. Optimized SKINS exhibited extremely low foulant adhesion, for example, ice adhesion strengths less than 5 kPa (a >250-fold reduction from aluminum substates), and were found to maintain their performance on curved surfaces like transmission cables. The low foulant adhesion persisted over 30 repeated foulant deposition and removal cycles, demonstrating the anti-fouling durability of SKINS. Overall, SKINS offers a previously unexplored route to achieving low foulant adhesion that is highly tunable in both geometry and material selection, is applicable to many different fouling substances, and maintains extremely low foulant adhesion even on complex substrates over large fouled interfaces.

Rationally Regulating the Mechanical Performance of Porous PDMS Coatings for the Enhanced Icephobicity toward Large-Scale Ice

Ice accumulation on various surfaces in low-temperature and high-humidity environments is still a major challenge for several engineering applications. Herein, we fabricated a kind of PDMS coating with the introduction of porous structures under the surface by a two-step curing and phase separation method. The coatings with no further surface modification showed good hydrophobicity and icephobicity, and the typical ice adhesion strength was down to 40 kPa with a water contact angle of 116.5°. More than that, the porous PDMS coatings showed extraordinary icephobicity, especially toward large-scale ice (>10 cm²). In this case, the large-scale ice layer can be rapidly removed under a small external deicing force in a form of interface crack propagation rather than whole direct fracture. It was confirmed that by regulating the pore size and porosity of PDMS coatings properly, the stiffness mismatch between coatings and ice can be controlled to induce the initiation of interfacial cracks. On this basis, under the condition of a large-scale icing area, a small external deicing force can cause an increased surface stress concentration, and the formed interface cracks can propagate quickly, resulting in the ice layer falling off easily. In addition, under the influence of the size effect, ice can be removed without an additional force, and the minimum external force (per unit width) can be only 60 N/cm. This paper proposes that prefabricating a large number of microcracks at the interface can significantly weaken the bonding between ice and coatings, that is, reduce the fracture toughness. The new coatings have a remarkable effect toward large-scale icing.

Enhanced Surface Icephobicity on an Elastic Substrate

Ice accumulation on exposed surfaces is unavoidable as time elapses and the temperature decreases sufficiently. To mitigate icing problems, various types of icephobic substrates have been rationally designed, including superhydrophobic substrates (SHSs), aqueous lubricating layers, organic lubricating layers, organogels, polyelectrolyte brush layers, electrolyte-based hydrogels, elastic substrates, and multicrack initiator-promoted surfaces. Among these surfaces, elastic substrates show excellent enhanced surface icephobicity during dynamic processes (i.e., water-impacting and de-icing tests). Herein, we summarize recent progress in elastic icephobic substrates and discuss the reasons that surface icephobicity can be enhanced on elastic substrates in terms of enhanced water repellency and further lowering the ice adhesion strength. For enhanced water repellency, we focus on reducing the contact time of water impacting such that water droplets can be easily shed from an elastic substrate before ice occurs. Reducing the contact time of water impacting various substrates (i.e., micro/nanostructured rigid SHSs, macrotextured rigid SHSs, and elastic SHSs) is discussed, followed by exploring their mechanisms. We argue that the ice adhesion strength can be further lowered on an elastic substrate by rationally tuning the elastic modulus and surface textures (i.e., surface textured and hollow subsurface textured) and combining elastic substrate with other passive anti-icing strategies (or functioning passive icephobic substrates with an electrothermal or photothermal stimulus). In short, the introduction of an elastic substrate into a passive or active icephobicity surface opens an avenue toward designing a versatile icephobic surface, providing great potential for outdoor anti-icing applications.

Gels as emerging anti-icing materials: a mini review

Gel materials have drawn great attention recently in the anti-icing research community due to their remarkable potential for reducing ice adhesion, inhibiting ice nucleation, and restricting ice propagation. Although the current anti-icing gels are in their infancy and far from practical applications due to poor durability, their outstanding prospect of icephobicity has already shed light on a new group of emerging anti-icing materials. There is a need for a timely review to consolidate the new trends and foster the development towards dedicated applications. Starting from the stage of icing, we first survey the relevant anti-icing strategies. The latest anti-icing gels are then categorized by their liquid phases into organogels, hydrogels, and ionogels. At the same time, the current research focuses, anti-icing mechanisms and shortcomings affiliated with each category are carefully analysed. Based upon the reported state-of-the-art anti-icing research and our own experience in polymer-based anti-icing materials, suggestions for the future development of the anti-icing gels are presented, including pathways to enhance durability, the need to build up the missing fundamentals, and the possibility to enable stimuli-responsive properties. The primary aim of this review is to motivate researchers in both the anti-icing and gel research communities to perform a synchronized effort to rapidly advance the understanding and making of gel-based next generation anti-icing materials.

Ultralow Icing Adhesion of a Superhydrophobic Coating Based on the Synergistic Effect of Soft and Stiff Particles

A novel superhydrophobic coating composed of soft polydimethylsiloxane microspheres and stiff SiO₂ nanoparticles was developed and prepared. This superhydrophobic coating showed excellent superhydrophobicity with a large water contact angle of 171.3° and also exhibited good anti-icing performance and ultralow icing adhesion of 1.53 kPa. Furthermore, the superhydrophobic coating displayed good icing/deicing cycle stability, in which the icing adhesion was still less than 10.0 kPa after 25 cycles. This excellent comprehensive performance is attributed to stress-localization between ice and the surface, resulting from the synergistic effect of soft and stiff particles. This work thus opens a new avenue to simultaneously optimize the anti-icing and icephobic performance of a superhydrophobic surface for various applications.

Controlled Integration of Interconnected Pores under Polymeric Surfaces for Low Adhesion and Antiscaling Performance

Low-adhesive surfaces have been highlighted due to the potentials to mitigate fouling issues by preventing unwanted substances from adhering. Realizing superhydrophobicity with 3D surface structures/chemical modifiers or fabricating lubricant-assisted slippery surfaces has been demonstrated to realize low-adhesive surfaces. However, they still need to overcome the transition to Wenzel from Cassie states of droplets on 3D surface structures or the lubricant depletion issues of slippery surfaces for sustainable operations. Herein, we report the fabrication of low-adhesive polymeric surfaces, neither assisted by 3D surface structures/chemical modifiers nor lubricants, which is realized by embedding the interconnected pore networks underneath the top smooth surface using a water steaming method. The fabricated silicone surfaces exhibit low-adhesive properties due to the stress concentration effects generated by the subsurface-structured pores, favorable for easy detachment of the adherent from the surface. Our platform can be exploited to lower adhesion of superhydrophilic surfaces or to achieve ultralow-adhesive properties upon combination with superhydrophobicity. Finally, scale precipitation tests reveal 4.2 times lower scale accumulation of our low-adhesive polymeric surfaces than that in control samples.

Self-Deicing Electrolyte Hydrogel Surfaces with Pa-level Ice Adhesion and Durable Antifreezing/Antifrost Performance

Despite the remarkable advances in mitigating ice formation and accretion, however, no engineered anti-icing surfaces today can durably prevent frost formation, droplet freezing, and ice accretion in an economical and ecofriendly way. Herein, sustainable and low-cost electrolyte hydrogel (EH) surfaces are developed by infusing salted water into a hydrogel matrix for avoiding icing. The EH surfaces can both prevent ice/frost formation for an extremely long time and reduce ice adhesion strength to ultralow value (Pa-level) at a tunable temperature window down to -48.4 °C. Furthermore, ice can self-remove from the tilted EH surface within 10 s at -10 °C by self-gravity. As demonstrated by both molecular dynamic simulations and experiments, these extreme performances are attributed to the diffusion of ions to the interface between EH and ice. The sustainable anti-icing properties of EH can be maintained by replenishing in real-time with available ion sources, indicating the promising applications in offshore platforms and ships.

Epidermal Gland Inspired Self-Repairing Slippery Lubricant-Infused Porous Coatings with Durable Low Ice Adhesion

The limited durability of slippery lubricant-infused porous surfaces (SLIPS) restricts their practical applications. Inspired by the epidermal glands of skins, we developed a facile approach to durable SLIPS with gland-like storage and release functions for icephobicity. By introducing a hybrid surfactant as a lubricant into the polydimethylsiloxane (PDMS) matrix, lubricant capsules were formed and mono-dispersed in the matrix, working as gland-like structures to release lubricant. The obtained SLIPS showed durable low ice adhesion strength and thermal durability simultaneously. In detail, the enhanced durability for icephobicity was demonstrated by 20 icing/deicing tests, in which the lubricant remains on the surface; the coatings showed negligible weight loss when stored at 100 °C for 60 h, displaying pronounced thermal durability of the slippery effect. Our current strategy sheds new light on a facile fabrication of mechanically and thermally durable SLIPS for icephobicity.