Adaptive Soft Sensor Development for Non-Gaussian and Nonlinear Processes

Optimization and prediction of the cotton fabric dyeing process using Taguchi design-integrated machine learning approach

The typical textile dyeing process calls for a wide range of operational parameters, and it has always been difficult to pinpoint which of these qualities is the most important in dyeing performance. Consequently, this research used a combined design of experiments and machine learning prediction models' method to offer a sustainable and beneficial reactive cotton fabric dyeing process. To be more precise, we built a least square support vector regression (LSSVR) model based on Taguchi's statistical orthogonal design (L₂₇) to predict exhaustion percentage (E%), fixation rate (F%), and total fixation efficiency (T%) and color strength (K/S) in the reactive cotton dyeing process. The model's prediction accuracy was assessed using many measures, including root mean square error (RMSE), mean absolute error (MAE), and the coefficient of determination (R²). Principal component regression (PCR), partial least square regression (PLSR), and fuzzy modelling were some of the other types of regression models used to compare results. Our findings reveal that the LSSVR model greatly outperformed competing models in predicting the E%, F%, T%, and K/S. This is shown by the LSSVR model's much smaller RMSE and MAE values. Overall, it provided the highest possible R² values, which reached 0.9819.

Electrospun nanofiber membrane diameter prediction using a combined response surface methodology and machine learning approach

Despite the widespread interest in electrospinning technology, very few simulation studies have been conducted. Thus, the current research produced a system for providing a sustainable and effective electrospinning process by combining the design of experiments with machine learning prediction models. Specifically, in order to estimate the diameter of the electrospun nanofiber membrane, we developed a locally weighted kernel partial least squares regression (LW-KPLSR) model based on a response surface methodology (RSM). The accuracy of the model's predictions was evaluated based on its root mean square error (RMSE), its mean absolute error (MAE), and its coefficient of determination (R²). In addition to principal component regression (PCR), locally weighted partial least squares regression (LW-PLSR), partial least square regression (PLSR), and least square support vector regression model (LSSVR), some of the other types of regression models used to verify and compare the results were fuzzy modelling and least square support vector regression model (LSSVR). According to the results of our research, the LW-KPLSR model performed far better than other competing models when attempting to forecast the membrane's diameter. This is made clear by the much lower RMSE and MAE values of the LW-KPLSR model. In addition, it offered the highest R² values that could be achieved, reaching 0.9989.

Sustainable fashion: Design of the experiment assisted machine learning for the environmental-friendly resin finishing of cotton fabric

Given the carcinogenic properties of formaldehyde-based chemicals, an alternative method for resin-finishing cotton textiles is urgently needed. Therefore, the primary objective of this study is to introduce a sustainable resin-finishing process for cotton fabric via an industrial procedure. For this purpose, Bluesign® approved a formaldehyde-free Knittex RCT® resin was used, and the process parameters were designed and optimized according to the Taguchi L₂₇ method. XRD analysis confirmed the crosslinking formation between resin and neighboring molecules of cotton fabric, as no change in the cellulose crystallization phase. Several machine learning models were built in a sequence to predict the crease recovery angle (CRA), tearing strength (TE) and whiteness index (WI). Assessment of modelling was evaluated through the use of various metrics such as root mean square error (RMSE), mean absolute error (MAE), and the coefficient of determination (R²). Results were compared to those from other regression models, such as principal component regression (PCR), partial least squares regression (PLSR), and fuzzy modelling. Based on the results of our research, the LSSVR model predicted the CRA, TE, and WI with substantially more accuracy than other models, as shown by the fact that its RMSE and MAE values were significantly lower. In addition, it offered the greatest possible R² values, reaching up to 0.9627.

Semi-supervised echo state network with temporal-spatial graph regularization for dynamic soft sensor modeling of industrial processes

Echo state network (ESN) has been successfully applied to industrial soft sensor field because of its strong nonlinear and dynamic modeling capability. Nevertheless, the traditional ESN is intrinsically a supervised learning technique, which only depends on labeled samples, but omits a large number of unlabeled samples. In order to eliminate this limitation, this work proposes a semi-supervised ESN method assisted by a temporal-spatial graph regularization (TSG-SSESN) for constructing soft sensor model with all the available samples. Firstly, the traditional supervised ESN is enhanced to construct the semi-supervised ESN (SSESN) model by integrating both unlabeled and labeled samples in the reservoir computing procedure. The SSESN computes the reservoir states under high sampling rate for better process dynamic information mining. Furthermore, the SSESN's output optimization objective is modified by applying the local adjacency graph of all training samples as a regularization term. Especially, in view of the dynamic data characteristic, a temporal-spatial graph is constructed by considering both the temporal relationship and the spatial distances. The applications to a debutanizer column process and a wastewater treatment plant demonstrate that the TSG-SSESN model can build much smoother model and has better generalization capability than the basic ESN models in terms of soft sensor prediction results.