Hierarchical ZSM-48-Supported Nickel Catalysts with Enhanced Hydroisomerization Performance of Hexadecane

Synergistic Catalytic Performance of Pt-Au Bimetallic Catalysts on High-Crystallinity ZSM-23 Zeolite for Hexadecane Hydroisomerization: Metal-Acid Balance and Enhanced Isomerization Selectivity

Highly crystalline ZSM-23 zeolite, exhibiting a distinctive dumbbell morphology, was synthesized via a hydrothermal method. Bifunctional catalysts, comprising single metals (Pt or Au) and bimetals (Pt-Au), were successfully prepared by using a positional precipitation method. The hydroisomerization of hexadecane served as a model reaction to assess the catalytic performance arising from the synergistic effects of bimetallic active sites. In comparison to single-metal catalysts, 0.3Au0.7Pt/ZSM-23 demonstrated increased n-C16 conversion, while 0.5Au0.5Pt/ZSM-23 exhibited enhanced i-C16 selectivity, achieving the highest i-C16 yield. The bimetallic catalyst not only finely tuned the metal site activity through bimetallic synergy but also achieved a superior balance between metal and acid catalysis, resulting in improved catalytic performance in the n-C16 hydroisomerization. The Pt-Au bimetallic catalyst approached the ideal requirements for a hydroisomerization catalyst, achieving a harmonious balance of metal and acid catalysis.

Construction of a One-Dimensional Al-Rich ZSM-48 Zeolite with a Hollow Structure

Diffusion limitation and acid deficiency are two main challenges that the ZSM-48 zeolite faces in practical application. To date, there have been few effective strategies to solve both problems, simultaneously. Also, it is also a challenge to construct a hollow structure in a one-dimensional (1D) zeolite. Herein, an Al-rich ZSM-48 zeolite with a hollow structure is constructed through an alumination-recrystallization strategy, thereby solving the problems related to diffusion and acidity simultaneously. The hollowness and enrichment of aluminum can be controlled by judiciously matching the desilication and recrystallization. The silica to alumina ratio (SAR) of the ZSM-48 zeolite can be tuned from 130 to 45, which breaks the SAR limitation of conventional synthesis. On the basis of the different characterization results, the whole crystallization can be divided into two stages: rapid desilication-alumination and time-consuming recrystallization. In the selective desilication-recrystallization process, the preferential special distribution of the organic template leads to the formation of a hollow structure and the healing of mesopores at the outer shell, as evidenced by structured illumination microscopy images. Due to the enhancement in diffusion ability and acid density, the obtained hollow Al-rich ZSM-48 zeolite exhibits excellent catalytic stability and high p-xylene yield (∼26%) in the m-xylene isomerization reaction (WHSV = 18 h^-1), indicating its strong industrial application potential.

Synthesis ZSM-48 Zeolites and Their Catalytic Performance: A Review

ZSM-48 is first discovered as an impurity phase in the synthesis of ZSM-39. ZSM-48 has a framework based on the ferrierite sheet with noninterpenetrating linear 10-ring channels which the dimensions...

Direct Synthesis of Nanorods Stacked “Nest-like” Hierarchical ZSM-48 Hollow Sphere by Triazine-based Bolaform Organic Structure-Directing Agent

Rational design of organic structure-directing agents (OSDAs) is always regarded as a promising strategy to produce ZSM-48 with diversified configurations. However, up till now, only OSDAs with alkyl and alkenyl...

Direct Preparation of *MRE Zeolites with Ultralarge Mesoporosity: Strategy and Working Mechanism

Introduction of mesopore is critical for applications where mass-transport limitations within microporous networks, especially for zeolite with one-dimensional microporous network, hinder their performance. Generally, the creation of mesopore in zeolite through a direct synthesis route is strongly dependent on complex and expensive organic molecules, which limits their commercial application. Here, we successfully developed a facile synthesis route for preparing ZSM-48 zeolite (*MRE topology) with ultralarge mesoporosity in which typical 1,6-hexylenediamine worked as an organic structure-directing agent, innovatively assisted by a simple crystal growth modifier (tetraethylammonium bromide, TEABr). The working mechanism of TEABr during crystallization was revealed and proposed on the basis of TEM, thermal gravimetric mass spectrum, and ¹³C cross-polarization magic angle spinning NMR characterization results. In the process, TEA⁺ ions preferentially interacted with the solid during the induction period, which effectively suppressed the aggregation of ZSM-48 primary nanorods. As a result, ultralarge mesoporosity of 0.97 cm³·g^-1 was constructed through the stacking of the nanorods. Interestingly, TEA⁺ ions only took part in the crystallization process and did not occlude in the pores of the final zeolites indicating its potential in recyclability. Moreover, similar synthesis strategy could be applied for the preparation of hierarchical ferrierite zeolites, implying the universality of this strategy. Compared with a conventional sample, ZSM-48 zeolite with ultralarge mesoporosity showed superior catalytic stability in the m-xylene isomerization reaction due to its significantly enhanced diffusion and mass transfer capability, which will greatly promote the practical application of ZSM-48 zeolite.