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Graf C, Coors F, Marx F, Dieringer P, Zeneli M, Stamatopoulos P, Atsonios K, Alobaid F, Ströhle J, Epple B. Development of a CFD-DEM Model for a 1 MW th Chemical Looping Gasification Pilot Plant Using Biogenic Residues as Feedstock. ENERGY & FUELS : AN AMERICAN CHEMICAL SOCIETY JOURNAL 2024; 38:18660-18673. [PMID: 39381540 PMCID: PMC11457139 DOI: 10.1021/acs.energyfuels.4c02571] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Grants] [Track Full Text] [Download PDF] [Figures] [Subscribe] [Scholar Register] [Received: 05/29/2024] [Revised: 08/14/2024] [Accepted: 08/30/2024] [Indexed: 10/10/2024]
Abstract
Chemical looping gasification (CLG) is a novel dual fluidized bed gasification process that enables the conversion of solid feedstocks to a nitrogen-free syngas through in situ air separation, avoiding a costly air separation unit. While there have been recent advances in experimental studies, modeling of CLG is almost exclusively restricted to lab-scale units or 1D models. In this study, a 3D CFD-DEM model of a 1 MWth fuel reactor for the conversion of solid biomass was developed. Due to the high computational demand of the DEM method, a coarse-grained approach was used in combination with a simplified reaction network. The hydrodynamics were modeled with an EMMS drag model. Simulations were conducted for two woody biomasses and wheat straw based on experimental data of a 1 MWth CLG reactor. The model was able to predict the pressure profile over the reactor accurately, with a mean error below 10%. Carbon conversion and oxygen carrier oxidation were in good agreement with the experimental data with mean deviations below 5%, while reasonable values below 8 mol % mean error were achieved for the gas composition. Discrepancies in the gas composition as well as temperature profile indicate that further work is needed in the pyrolysis step of the model.
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Affiliation(s)
- Christoph Graf
- Institute
for Energy Systems and Technology, Department of Mechanical Engineering, Technical University Darmstadt, Otto-Berndt-Str. 2, 64287 Darmstadt, Germany
| | - Florian Coors
- Institute
for Energy Systems and Technology, Department of Mechanical Engineering, Technical University Darmstadt, Otto-Berndt-Str. 2, 64287 Darmstadt, Germany
| | - Falko Marx
- Institute
for Energy Systems and Technology, Department of Mechanical Engineering, Technical University Darmstadt, Otto-Berndt-Str. 2, 64287 Darmstadt, Germany
| | - Paul Dieringer
- Institute
for Energy Systems and Technology, Department of Mechanical Engineering, Technical University Darmstadt, Otto-Berndt-Str. 2, 64287 Darmstadt, Germany
- A.H.T.
Syngas Technology N.V., Diepenbroich 12, 51491 Overath, Germany
| | - Myrto Zeneli
- Centre
for Research and Technology Hellas, Chemical
Process and Energy Resources Institute (CERTH/CPERI), Athens Branch, Egialias 52, Marousi, Athens GR-15125, Greece
| | - Panagiotis Stamatopoulos
- Centre
for Research and Technology Hellas, Chemical
Process and Energy Resources Institute (CERTH/CPERI), Athens Branch, Egialias 52, Marousi, Athens GR-15125, Greece
| | - Konstantinos Atsonios
- Centre
for Research and Technology Hellas, Chemical
Process and Energy Resources Institute (CERTH/CPERI), Athens Branch, Egialias 52, Marousi, Athens GR-15125, Greece
| | - Falah Alobaid
- Institute
for Energy Systems and Technology, Department of Mechanical Engineering, Technical University Darmstadt, Otto-Berndt-Str. 2, 64287 Darmstadt, Germany
- Department
of Energy Technology, Industrial Energy System, Lappeenranta-Lahti University of Technology (LUT), Yliopistonkatu 34, 53850 Lappeenranta, Finland
| | - Jochen Ströhle
- Institute
for Energy Systems and Technology, Department of Mechanical Engineering, Technical University Darmstadt, Otto-Berndt-Str. 2, 64287 Darmstadt, Germany
| | - Bernd Epple
- Institute
for Energy Systems and Technology, Department of Mechanical Engineering, Technical University Darmstadt, Otto-Berndt-Str. 2, 64287 Darmstadt, Germany
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Wang J, Zhou Y, Hu X. Adsorption of CO 2 by a novel zeolite doped amine modified ternary aerogels. ENVIRONMENTAL RESEARCH 2022; 214:113855. [PMID: 35841972 DOI: 10.1016/j.envres.2022.113855] [Citation(s) in RCA: 2] [Impact Index Per Article: 1.0] [Reference Citation Analysis] [Abstract] [Key Words] [Track Full Text] [Subscribe] [Scholar Register] [Received: 04/12/2022] [Revised: 06/20/2022] [Accepted: 07/06/2022] [Indexed: 06/15/2023]
Abstract
Novel amine functionalized materials can capture greenhouse gas CO2. In this study, SiO2-Al2O3-ZrO2 ternary composite aerogel was prepared by sol-gel method, supercritical drying, ultrasonic non-in-situ synthesis and other processes using aluminum chloride hexahydrate as aluminum source, ethyl orthosilicate as silicon source and tetrabbutyl zirconate as zirconium source. The composite material was used as the carrier material. By impregnation method, the modified agent bis - (3-trimethoxy-silpropyl) amine and the composite were fully mixed and modified, and the novel zeolite doped amine functionalized ternary composite aerogel was obtained by doping acidification activation zeolite. The results show that the prepared novel zeolite amine-modified ternary aerogels have rich microporous structure and ordered mesoporous structure. After loading different contents of amine-based materials (CAA-X) in the ternary aerogels, the comparison between CAAZ-X and zeolite amine-modified ternary aerogels is conducted. Zeolite doped CAAZ-30 material shows the best adsorption performance, with a maximum adsorption capacity of 5.30 mmol/g. In the presence of water vapor, CAAZ-30 material also showed the best adsorption performance, with a maximum adsorption capacity of 5.33 mmol/g. This can help us design suitable adsorbent materials for CO2 capture in different practical applications.
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Affiliation(s)
- Jian Wang
- College of Energy and Power Engineering, Northeast Electric Power University, Jilin, 132031, China
| | - Yunlong Zhou
- College of Energy and Power Engineering, Northeast Electric Power University, Jilin, 132031, China.
| | - Xiaotian Hu
- College of Energy and Power Engineering, Northeast Electric Power University, Jilin, 132031, China
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The CREC Fluidized Riser Simulator a Unique Tool for Catalytic Process Development. Catalysts 2022. [DOI: 10.3390/catal12080888] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 11/17/2022] Open
Abstract
The CREC Riser Simulator is a mini-fluidized bench scale unit invented and implemented in 1992, at the CREC (Chemical Reactor Engineering Centre), University of Western Ontario The CREC Riser Simulator can be operated at short reaction times, in the 3 s to 20 s range. The present review describes and evaluates the original basic concept of the 1992-CREC Riser Simulator Unit, and the improved design of the 2019-CREC Riser Simulator. Both the initial and the enhanced units are specially engineered to allow the rigorous assessment of both catalyst performance and catalytic reaction kinetics. Kinetic parameters of relatively simple and accurate mathematical models can be calculated using experimental data from the CREC Riser Simulator. Since its inception in 1992, the CREC Riser Simulator has been licensed to and manufactured for a significant number of universities and companies around the world. Several examples of scenarios where the CREC Riser Simulator can be employed to develop fluidized bed catalytic and heterogeneous reactor simulations are reported in this review. Among others, they include (a) hydrocarbon catalytic cracking, (b) the catalytic conversion of tar derived biomass chemical species, (c) steam and dry catalytic methane reforming, (d) the catalytic oxydehydrogenation of light paraffins, (e) the catalytic desulfurization of gasoline, and (f) biomass derived syngas combustion via chemical looping. In this review, special emphasis is given to the application of the CREC Riser Simulator to TIPB (tri-iso-propyl-benzene) catalytic cracking and the light paraffins catalytic oxydehydrogenation (PODH).
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CFD Modelling of the Fuel Reactor of a Chemical Loping Combustion Plant to Be Used with Biomethane. Processes (Basel) 2022. [DOI: 10.3390/pr10030588] [Citation(s) in RCA: 2] [Impact Index Per Article: 1.0] [Reference Citation Analysis] [Abstract] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 02/01/2023] Open
Abstract
To realize a carbon negative power production technology, it is interesting the option of coupling a Chemical Loping Combustor to a gas turbine. The development of this technology foreseen in the project GTCLC-NEG has some technical barriers, the most important of which is the operation of the chemical looping combustor at high temperature and high pressure conditions. To overcome these limits CFD modeling can be performed to optimize the behavior of the combustor and its design process. This work models the FUEL reactor of a chemical looping combustion plant working in batch mode and based on the reactor available at the Instituto de Carboquimica in Zaragoza, Spain. It is used an oxygen carrier mainly based on 60% mass Fe2O3 and 40% mass Al2O3. Biomethane is fed to the bottom of the fluidized bed with different velocities and mass flows and the composition of the gases at the outlet of the fuel reactor is measured. The results show that it is possible to model a 2 min duration reduction cycle by running the model for a time comprised between a minimum of 4 h and a maximum of 2 days of simulation. Another important result is the modeling of the chemical reactions happening in the reactor. Kinetics is modelled based on Activation energy (66 kJ/mol) and Pre-exponential factor (4.34 × 101 m3n mol−n s−1). The simple kinetic scheme gives reasonable first approximations and can be used to determine the duration of the reaction, the composition of the exhaust gases and the biofuel conversion.
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Affiliation(s)
- José R. Fernández
- Institute of Carbon Science and Technology (INCAR-CSIC), Francisco Pintado Fe 26, 33011 Oviedo, Spain
| | - Susana Garcia
- Research Center for Carbon Solutions (RCCS), School of Engineering & Physical Sciences, Heriot-Watt University, Edinburgh, EH14 4AS, United Kingdom
| | - Eloy S. Sanz-Pérez
- Department of Chemical, Energy, and Mechanical Technology, ESCET. Rey Juan Carlos University. C/Tulipán s/n, 28933 Móstoles, Madrid, Spain
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