A Robust Polybenzoxazine/SiO2 Fabric with Superhydrophobicity for High-Flux Oil/Water Separation

Slippery Mechanism for Enhancing Separation and Anti-fouling of the Superhydrophobic Membrane in a Water-in-Oil Emulsion: Evaluating Water Adhesion of the Membrane Surface

Water removal from water-in-oil emulsions with superhydrophobic microporous membranes is an important industrial process, where the interface property between the membrane and feed becomes critical. Here, superhydrophobic isotactic polypropylene (iPP) microporous membranes with the "lotus effect" and "rose-petal effect" were prepared via utilizing micromolding phase separation, where the former surface exhibited a water contact angle of 153° and a sliding angle of 3.2°, while the latter surface exhibited a water contact angle of 151° and adhesive characteristics. Surface topography and wettability analysis revealed that surface hydrophobicity and water adhesion could be improved by reducing the periodic distance and diameter and increasing the height of the micron-scale structure. When treating both water-in-oil emulsions and water-in-oil emulsions containing BSA pollutants, the iPP membrane with the "lotus effect" was superior to that with the "rose-petal effect" in terms of oil permeate flux, separation efficiency, anti-fouling ability, and recyclability (20 cycles). To explain this phenomenon, a "slippery" mechanism was introduced that correlated the sliding angle to the slippery surface of the iPP membrane with the "lotus effect" and its anti-water adhesion property. This work proposed a theoretical platform for investigating the effect of water adhesion on superhydrophobic membranes in terms of oil-water separation efficiency and anti-fouling ability, thereby providing a definite basis for preparing superhydrophobic membranes with efficient separation and fouling resistance capabilities.

Synthesis of Superhydrophobic Cellulose Stearoyl Ester for Oil/Water Separation

Developing fluorine-free superhydrophobic and biodegradable materials for oil/water separation has already become an irresistible trend. In this paper, we designed two biopolymer oil/water separation routes based on cellulose stearoyl ester (CSE), which was obtained via the acylation reaction between dissolving pulp and stearoyl chloride homogeneously. The CSE showed a superhydrophobic property, which could selectively adsorb oil from the oil/water mixture. Additionally, the CSE was emulsified with an oxidized starch (OS) solution, and the resulting latex was used to impregnate commercial, filter base paper, finally obtaining a hydrophobic and oleophilic membrane. The SEM revealed the membrane had hierarchical micro/nanostructures, while the water contact angle indicated the low surface energy of the membrane, all of which were attributed to the CSE. The membrane had high strength and long durability due to the addition of OS/CSE, and the separation efficiency was more than 99% even after ten repeated uses.

Air superhydrophilic-superoleophobic SiO2-based coatings for recoverable oil/water separation mesh with high flux and mechanical stability

Due to the inherent differences in surface tension between water and oil, it is a challenge to fabricate air superhydrophilic-superoleophobic materials despite their promising potential in the field of oil/water separation. Herein, a facile approach is developed to fabricate air superhydrophilic-superoleophobic SiO₂ coating by combination of controllable modifying SiO₂ nanoparticle surface by both hydrophilic groups (i.e., -OH groups) and oleophobic groups (i.e., fluorinated groups) with constructing porous and hierarchical structures. Hydroxyl-modified SiO₂ nanoparticles (NPs) are synthesized using a base-catalysed procedure in the presence of ammonia or NaOH. Chitosan quaternary ammonium salt (HACC) is introduced to bind SiO₂ by forming a unique hydrogen bond between HACC and -OH, followed by adding pentadecafluorooctanoic acid (PFOA) to complex with HACC to form fluorinated groups. The SiO₂ coatings are fabricated on various substrates (e.g., glass, foam and Cu mesh) by spraying procedure and characterized using SEM, FTIR, XPS, etc. The contact angles of oils (e.g., pump oil, castor oil, corn oil, hexadecane and bean oil) and water on the coatings are over 150° and close to 0°, respectively. By optimization, the representative SiO₂-coated Cu mesh displayed high-efficiency of 99.2% in separating water from mixture of water/pump oil, and high penetration flux of 1.41 × 10⁴ L·m^-2 ·h^-1. Besides, the coating maintains its superhydrophilic-superoleophobic properties even after 110 cycles of sandpaper abrasion or after being immersed in water for 3 h. After 20 cycles of oil/water separation, the coating retains separation efficiency up to 97.93%. This study provides a new and universal protocol to fabricate unique superwetting surfaces with effective oil/water separation performance, long-term durability and outstanding reusability.

One-Step Covalent Surface Modification to Achieve Oil-Water Separation Performance of a Non-Fluorinated Durable Superhydrophobic Fabric

In this work, a durable superhydrophobic fabric was fabricated by a facile covalent surface modification strategy, in which the anchoring of 10-undecenoyl chloride (UC) onto the fabric through the esterification reaction and covalent grafting of n-dodecyl-thiol (DT) via thiol-ene click chemistry were integrated into one step. Fourier transform infrared spectroscopy (FTIR), X-ray photoelectron spectroscopy (XPS), and scanning electron microscopy (SEM) measurement results demonstrated that UC and DT were covalently grafted onto the fabric surface. The formed gully-like rough structure by the grafted UC and DT on the fabric surface together with the inherent microfiber structure, combined with the grafted low-surface-energy materials of UC and DT, gave the resultant modified DT-UC@fabric superhydrophobic performance. The superhydrophobic DT-UC@fabric was used for separation of oil-water mixtures; it exhibited high separation efficiency of more than 98%. In addition, it presented excellent durability against mechanical damage; even after 100 cyclic tape-peeling and abrasion tests, the DT-UC@fabric could preserve superhydrophobic performance, which was ascribed to the formed covalent interactions between the fabric surface and the grafted UC and DT. Therefore, this work provided a facile, efficient strategy for fabricating superhydrophobic composites with excellent durability, which exhibited a promising prospect in the application of self-cleaning and oil-water separation.