Synthesis of a High-Stability Nanosized Pt-Loaded MgAl2O4 Catalyst for n-Decane Cracking with Enhanced Activity and Durability

Oxidation of Toluene over the Pt-Embedded Mesoporous CeO2 Hollow Nanospheres with Advanced Catalytic Performances

In this study, the novel Pt-embedded mesoporous CeO2 hollow nanospheres (Pt-MS-CeO2-H) with varying Pt contents (0.5-3.0 wt %) were facilely prepared. The Pt nanoparticles were one-pot embedded within the mesoporous shell of Pt-MS-CeO2-H and assisted with the reduction Ostwald ripening process. The traditional preparation methods often face challenges, such as the uneven distribution or aggregation of nanoparticles, as well as difficulty in maintaining high catalytic activity at low Pt content. Compared with the traditional supported Pt/MS-CeO2 catalyst, the embedding strategy facilitated precise control over the position, distribution, and uniformity of Pt nanoparticles within the CeO2 mesoporous shell. Additionally, the encapsulation process of Pt nanoparticles played a pivotal role in generating oxygen vacancies and activating surface chemical adsorption of oxygen. Resultantly, the toluene oxidation performances of 1Pt-MS-CeO2-H catalyst showed much lower T90 (171 °C) than 1Pt/MS-CeO2 (311 °C). To elucidate the underlying reasons, in situ diffuse reflectance infrared Fourier transform spectroscopy of toluene oxidation was employed to identify the reaction intermediates and pathways over these catalysts. In summary, the Pt-embedded mesoporous CeO2 hollow nanosphere catalysts were considered as potential candidates when designing high-performance toluene catalytic oxidation catalysts.

Towards understanding the lower CH4 selectivity of HCP-Co than FCC-Co in Fischer-Tropsch synthesis

In Fischer-Tropsch synthesis (FTS), the cobalt catalyst has higher C5+ and lower CH4 selectivity in the hcp phase than in the fcc phase. However, a detailed explanation of the intrinsic mechanism is still missing. The underlying reason was explored combining density functional theory, Wulff construction, and a particle-level descriptor based on the slab model of surfaces that are prevalent in the Wulff shape to provide single-particle level understanding. Using a particle-level indicator of the reaction rates, we have shown that it is more difficult to form CH4 on hcp-Co than on fcc-Co, due to the larger effective barrier difference of CH4 formation and C-C coupling on hcp-Co particles, which leads to the lower CH4 selectivity of hcp-Co in FTS. Among the exposed facets of fcc-Co, the (311) surface plays a pivotal role in promoting CH4 formation. The reduction of CH4 selectivity in cobalt-based FTS is achievable through phase engineering of Co from fcc to hcp or by tuning the temperature and size of the particles.

Performance Analysis of TiO2-Modified Co/MgAl2O4 Catalyst for Dry Reforming of Methane in a Fixed Bed Reactor for Syngas (H2, CO) Production

Co/TiO2–MgAl2O4 was investigated in a fixed bed reactor for the dry reforming of methane (DRM) process. Co/TiO2–MgAl2O4 was prepared by modified co-precipitation, followed by the hydrothermal method. The active metal Co was loaded via the wetness impregnation method. The prepared catalyst was characterized by XRD, SEM, TGA, and FTIR. The performance of Co/TiO2–MgAl2O4 for the DRM process was investigated in a reactor with a temperature of 750 °C, a feed ratio (CO2/CH4) of 1, a catalyst loading of 0.5 g, and a feed flow rate of 20 mL min−1. The effect of support interaction with metal and the composite were studied for catalytic activity, the composite showing significantly improved results. Moreover, among the tested Co loadings, 5 wt% Co over the TiO2–MgAl2O4 composite shows the best catalytic performance. The 5%Co/TiO2–MgAl2O4 improved the CH4 and CO2 conversion by up to 70% and 80%, respectively, while the selectivity of H2 and CO improved to 43% and 46.5%, respectively. The achieved H2/CO ratio of 0.9 was due to the excess amount of CO produced because of the higher conversion rate of CO2 and the surface carbon reaction with oxygen species. Furthermore, in a time on stream (TOS) test, the catalyst exhibited 75 h of stability with significant catalytic activity. Catalyst potential lies in catalyst stability and performance results, thus encouraging the further investigation and use of the catalyst for the long-run DRM process.

Hydrogenation of CO to olefins over a supported iron catalyst on MgAl2O4 spinel: effects of the spinel synthesis method

In the process of CO hydrogenation to olefins by the Fischer–Tropsch synthesis (FTO), the support is a key factor in the activity, selectivity, and thermal and chemical stability of the catalysts, and magnesium aluminate spinel (MgAl₂O₄) has recently been reported to be very effective. In this work, three methods, namely, citric acid solution combustion (MAC), EDTA sol–gel (MAG) and NH₃-coprecipitation (MAP) have been employed to prepare the spinel with detailed characterization of the structure, specific surface area, porosity, and alkalinity properties of both the as-synthesized spinel and the supported catalysts. The results showed that MAC and MAG possessed stronger basicity with more homogeneous particle sizes and narrower distribution of the pore size due to the formation of the metal-nitrate–chelate-complex. This led to a large quantity of gas being released during calcination, however, stronger interactions between the active phase and MAC resulted in lower CO conversion. The catalyst supported on MAP (CMAP) exhibited the highest CO conversion, the highest selectivity of lower olefins, the shortest induction period of reaction, and the lowest AFS chain growth probability; thus, MAP was suggested as an applicable synthetic method. Based on the CMAP catalyst, the effects of the operational conditions were investigated and a 200 hour stability test was carried out with satisfactory performance.

In the process of CO hydrogenation to olefins by the Fischer–Tropsch synthesis, the support is a key factor in the activity, selectivity, and thermal and chemical stability of the catalysts, and magnesium aluminate spinel has recently been reported to be very effective.