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Szymanski NJ, Byeon YW, Sun Y, Zeng Y, Bai J, Kunz M, Kim DM, Helms BA, Bartel CJ, Kim H, Ceder G. Quantifying the regime of thermodynamic control for solid-state reactions during ternary metal oxide synthesis. SCIENCE ADVANCES 2024; 10:eadp3309. [PMID: 38959320 PMCID: PMC11221506 DOI: 10.1126/sciadv.adp3309] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Grants] [Track Full Text] [Subscribe] [Scholar Register] [Received: 03/20/2024] [Accepted: 05/31/2024] [Indexed: 07/05/2024]
Abstract
The success of solid-state synthesis often hinges on the first intermediate phase that forms, which determines the remaining driving force to produce the desired target material. Recent work suggests that when reaction energies are large, thermodynamics primarily dictates the initial product formed, regardless of reactant stoichiometry. Here, we validate this principle and quantify its constraints by performing in situ characterization on 37 pairs of reactants. These experiments reveal a threshold for thermodynamic control in solid-state reactions, whereby initial product formation can be predicted when its driving force exceeds that of all other competing phases by ≥60 milli-electron volt per atom. In contrast, when multiple phases have a comparable driving force to form, the initial product is more often determined by kinetic factors. Analysis of the Materials Project data shows that 15% of possible reactions fall within the regime of thermodynamic control, highlighting the opportunity to predict synthesis pathways from first principles.
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Affiliation(s)
- Nathan J. Szymanski
- Department of Materials Science and Engineering, UC Berkeley, Berkeley, CA 94720, USA
- Materials Sciences Division, Lawrence Berkeley National Laboratory, Berkeley, CA 94720, USA
| | - Young-Woon Byeon
- Materials Sciences Division, Lawrence Berkeley National Laboratory, Berkeley, CA 94720, USA
| | - Yingzhi Sun
- Department of Materials Science and Engineering, UC Berkeley, Berkeley, CA 94720, USA
- Materials Sciences Division, Lawrence Berkeley National Laboratory, Berkeley, CA 94720, USA
| | - Yan Zeng
- Materials Sciences Division, Lawrence Berkeley National Laboratory, Berkeley, CA 94720, USA
| | - Jianming Bai
- Energy and Photon Sciences Directorate, Brookhaven National Laboratory, Upton, NY 11973, USA
| | - Martin Kunz
- The Advanced Light Source, Lawrence Berkeley National Laboratory, Berkeley, CA 94720, USA
| | - Dong-Min Kim
- Molecular Foundry, Lawrence Berkeley National Laboratory, Berkeley, CA 94720, USA
| | - Brett A. Helms
- Molecular Foundry, Lawrence Berkeley National Laboratory, Berkeley, CA 94720, USA
| | - Christopher J. Bartel
- Department of Chemical Engineering and Materials Science, University of Minnesota, Minneapolis, MN 55455, USA
| | - Haegyeom Kim
- Materials Sciences Division, Lawrence Berkeley National Laboratory, Berkeley, CA 94720, USA
| | - Gerbrand Ceder
- Department of Materials Science and Engineering, UC Berkeley, Berkeley, CA 94720, USA
- Materials Sciences Division, Lawrence Berkeley National Laboratory, Berkeley, CA 94720, USA
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Szymanski NJ, Rendy B, Fei Y, Kumar RE, He T, Milsted D, McDermott MJ, Gallant M, Cubuk ED, Merchant A, Kim H, Jain A, Bartel CJ, Persson K, Zeng Y, Ceder G. An autonomous laboratory for the accelerated synthesis of novel materials. Nature 2023; 624:86-91. [PMID: 38030721 DOI: 10.1038/s41586-023-06734-w] [Citation(s) in RCA: 44] [Impact Index Per Article: 44.0] [Reference Citation Analysis] [Abstract] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Received: 05/16/2023] [Accepted: 10/10/2023] [Indexed: 12/01/2023]
Abstract
To close the gap between the rates of computational screening and experimental realization of novel materials1,2, we introduce the A-Lab, an autonomous laboratory for the solid-state synthesis of inorganic powders. This platform uses computations, historical data from the literature, machine learning (ML) and active learning to plan and interpret the outcomes of experiments performed using robotics. Over 17 days of continuous operation, the A-Lab realized 41 novel compounds from a set of 58 targets including a variety of oxides and phosphates that were identified using large-scale ab initio phase-stability data from the Materials Project and Google DeepMind. Synthesis recipes were proposed by natural-language models trained on the literature and optimized using an active-learning approach grounded in thermodynamics. Analysis of the failed syntheses provides direct and actionable suggestions to improve current techniques for materials screening and synthesis design. The high success rate demonstrates the effectiveness of artificial-intelligence-driven platforms for autonomous materials discovery and motivates further integration of computations, historical knowledge and robotics.
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Affiliation(s)
- Nathan J Szymanski
- Department of Materials Science and Engineering, University of California, Berkeley, Berkeley, CA, USA
- Materials Sciences Division, Lawrence Berkeley National Laboratory, Berkeley, CA, USA
| | - Bernardus Rendy
- Department of Materials Science and Engineering, University of California, Berkeley, Berkeley, CA, USA
- Materials Sciences Division, Lawrence Berkeley National Laboratory, Berkeley, CA, USA
| | - Yuxing Fei
- Department of Materials Science and Engineering, University of California, Berkeley, Berkeley, CA, USA
- Materials Sciences Division, Lawrence Berkeley National Laboratory, Berkeley, CA, USA
| | - Rishi E Kumar
- Energy Technologies Area, Lawrence Berkeley National Laboratory, Berkeley, CA, USA
| | - Tanjin He
- Department of Materials Science and Engineering, University of California, Berkeley, Berkeley, CA, USA
- Materials Sciences Division, Lawrence Berkeley National Laboratory, Berkeley, CA, USA
| | - David Milsted
- Materials Sciences Division, Lawrence Berkeley National Laboratory, Berkeley, CA, USA
| | - Matthew J McDermott
- Department of Materials Science and Engineering, University of California, Berkeley, Berkeley, CA, USA
- Materials Sciences Division, Lawrence Berkeley National Laboratory, Berkeley, CA, USA
| | - Max Gallant
- Department of Materials Science and Engineering, University of California, Berkeley, Berkeley, CA, USA
- Materials Sciences Division, Lawrence Berkeley National Laboratory, Berkeley, CA, USA
| | | | | | - Haegyeom Kim
- Materials Sciences Division, Lawrence Berkeley National Laboratory, Berkeley, CA, USA
| | - Anubhav Jain
- Energy Technologies Area, Lawrence Berkeley National Laboratory, Berkeley, CA, USA
| | - Christopher J Bartel
- Materials Sciences Division, Lawrence Berkeley National Laboratory, Berkeley, CA, USA
| | - Kristin Persson
- Department of Materials Science and Engineering, University of California, Berkeley, Berkeley, CA, USA
- Materials Sciences Division, Lawrence Berkeley National Laboratory, Berkeley, CA, USA
| | - Yan Zeng
- Materials Sciences Division, Lawrence Berkeley National Laboratory, Berkeley, CA, USA.
| | - Gerbrand Ceder
- Department of Materials Science and Engineering, University of California, Berkeley, Berkeley, CA, USA.
- Materials Sciences Division, Lawrence Berkeley National Laboratory, Berkeley, CA, USA.
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Szymanski NJ, Nevatia P, Bartel CJ, Zeng Y, Ceder G. Autonomous and dynamic precursor selection for solid-state materials synthesis. Nat Commun 2023; 14:6956. [PMID: 37907493 PMCID: PMC10618174 DOI: 10.1038/s41467-023-42329-9] [Citation(s) in RCA: 3] [Impact Index Per Article: 3.0] [Reference Citation Analysis] [Abstract] [Key Words] [Grants] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Received: 05/12/2023] [Accepted: 10/06/2023] [Indexed: 11/02/2023] Open
Abstract
Solid-state synthesis plays an important role in the development of new materials and technologies. While in situ characterization and ab-initio computations have advanced our understanding of materials synthesis, experiments targeting new compounds often still require many different precursors and conditions to be tested. Here we introduce an algorithm (ARROWS3) designed to automate the selection of optimal precursors for solid-state materials synthesis. This algorithm actively learns from experimental outcomes to determine which precursors lead to unfavorable reactions that form highly stable intermediates, preventing the target material's formation. Based on this information, ARROWS3 proposes new experiments using precursors it predicts to avoid such intermediates, thereby retaining a larger thermodynamic driving force to form the target. We validate this approach on three experimental datasets, containing results from over 200 synthesis procedures. In comparison to black-box optimization, ARROWS3 identifies effective precursor sets for each target while requiring substantially fewer experimental iterations. These findings highlight the importance of domain knowledge in optimization algorithms for materials synthesis, which are critical for the development of fully autonomous research platforms.
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Affiliation(s)
- Nathan J Szymanski
- Department of Materials Science and Engineering, UC Berkeley, Berkeley, CA, 94720, USA
- Materials Sciences Division, Lawrence Berkeley National Laboratory, Berkeley, CA, 94720, USA
| | - Pragnay Nevatia
- Department of Chemical Engineering, UC Berkeley, Berkeley, CA, 94720, USA
| | - Christopher J Bartel
- Department of Chemical Engineering and Materials Science, University of Minnesota, Minneapolis, MN, 55455, USA
| | - Yan Zeng
- Department of Materials Science and Engineering, UC Berkeley, Berkeley, CA, 94720, USA.
| | - Gerbrand Ceder
- Department of Materials Science and Engineering, UC Berkeley, Berkeley, CA, 94720, USA.
- Materials Sciences Division, Lawrence Berkeley National Laboratory, Berkeley, CA, 94720, USA.
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