Harnessing Plasma Environments for Ammonia Catalysis: Mechanistic Insights from Experiments and Large-Scale Ab Initio Molecular Dynamics

Nanocluster-agminated amorphous cobalt nanofilms for highly selective electroreduction of nitrate to ammonia

Developing highly-efficient electrocatalysts for the nitrate reduction reaction (NITRR) is a persistent challenge. Here, we present the successful synthesis of 14 amorphous/low crystallinity metal nanofilms on three-dimensional carbon fibers (M-NFs/CP), including Al, Ti, Mn, Fe, Co, Ni, Cu, Zn, Ag, In, Sn, Pb, Au, or Bi, using rapid thermal evaporation. Among these samples, our study identifies the amorphous Co nanofilm with fine agglomerated Co clusters as the optimal electrocatalyst for NITRR in a neutral medium. The resulting Co-NFs/CP exhibits a remarkable Faradaic efficiency (FENH3) of 91.15 % at - 0.9 V vs RHE, surpassing commercial Co foil (39 %) and Co powder (20 %), despite sharing the same metal composition. Furthermore, during the electrochemical NITRR, the key intermediates on the surface of the Co-NFs/CP catalyst were detected by in situ Fourier-transform infrared (FTIR) spectroscopy, and the possible reaction ways were probed by Density functional theory (DFT) calculations. Theoretical calculations illustrate that the abundant low-coordinate Co atoms of Co-NFs/CP could enhances the adsorption of *NO3 intermediates compared to crystalline Co. Additionally, the amorphous Co structure lowers the energy barrier for the rate-determining step (*NH2→*NH3). This work opens a new avenue for the controllable synthesis of amorphous/low crystallinity metal nano-catalysts for various electrocatalysis reaction applications.

Nonthermal Plasma Activation of Adsorbates: The Case of CO on Pt

Nonthermal plasmas provide a unique approach to electrically driven heterogeneous catalytic processes. Despite much interest from the community, fundamental activation pathways in these processes remain poorly understood. Here, we investigate how exposure to a nonthermal plasma sustained in an argon nonreactive atmosphere affects the desorption of carbon monoxide (CO) from platinum nanoparticles. Temperature-programmed desorption measurements indicate that the plasma reduces the effective binding energy (BE) of CO to Pt surfaces by as much as ∼0.3 eV, with the reduction in the BE scaling linearly with the plasma density. We find that the effective CO BE is most strongly reduced for under-coordinated sites (steps and edges) compared to well-coordinated sites (terraces). Density functional theory calculations suggest that this is due to plasma-induced charging and electric fields at the catalyst surface, which preferentially affect under-coordinated sites. This study provides direct experimental evidence of plasma-induced nonthermal activation of the adsorbate-catalyst couple.

Recent Advances in Ammonia Synthesis: From Haber-Bosch Process to External Field Driven Strategies

Ammonia, a pivotal chemical feedstock and a potential hydrogen energy carrier, demands efficient synthesis as a key step in its utilization. The traditional Haber-Bosch process, known for its high energy consumption, has spurred researchers to seek ammonia synthesis under milder conditions. Advances in surface science and characterization technologies have deepened our understanding of the microscopic reaction mechanisms of ammonia synthesis. This article concentrates on gas-solid phase ammonia synthesis, initially exploring the latest breakthroughs and improvements in thermal catalytic synthesis. Building on this, it especially focuses on emerging external field-driven alternatives, such as photocatalysis, photothermal catalysis, and low-temperature plasma catalysis strategies. The paper concludes by discussing the future prospects and objectives of nitrogen fixation technologies. This comprehensive review is intended to provide profound insights for overcoming the inherent thermodynamic and kinetic constraints in traditional ammonia synthesis, thereby fostering a shift towards "green ammonia" production and significantly reducing the energy footprint.

Plasma Catalysis Modeling: How Ideal Is Atomic Hydrogen for Eley-Rideal?

Plasma catalysis is an emerging technology, but a lot of questions about the underlying surface mechanisms remain unanswered. One of these questions is how important Eley-Rideal (ER) reactions are, next to Langmuir-Hinshelwood reactions. Most plasma catalysis kinetic models predict ER reactions to be important and sometimes even vital for the surface chemistry. In this work, we take a critical look at how ER reactions involving H radicals are incorporated in kinetic models describing CO2 hydrogenation and NH3 synthesis. To this end, we construct potential energy surface (PES) intersections, similar to elbow plots constructed for dissociative chemisorption. The results of the PES intersections are in agreement with ab initio molecular dynamics (AIMD) findings in literature while being computationally much cheaper. We find that, for the reactions studied here, adsorption is more probable than a reaction via the hot atom (HA) mechanism, which in turn is more probable than a reaction via the ER mechanism. We also conclude that kinetic models of plasma-catalytic systems tend to overestimate the importance of ER reactions. Furthermore, as opposed to what is often assumed in kinetic models, the choice of catalyst will influence the ER reaction probability. Overall, the description of ER reactions is too much "ideal" in models. Based on our findings, we make a number of recommendations on how to incorporate ER reactions in kinetic models to avoid overestimation of their importance.

Leveraging Expertise in Thermal Catalysis to Understand Plasma Catalysis

Best practices in testing heterogeneous catalysts are translated to plasma-catalytic experiments. Independent determination of plasma-catalytic and plasma-chemical contributions is essential. Non-porous catalyst particles are preferred because active sites inside sub-micron pores cannot contribute. Temperature variation is needed to determine kinetics, despite the complexity of thermal effects in plasma. Rigorous checks on catalyst deactivation and mass balance are needed. Plasma enhanced reversed reactions should be minimized by keeping conversion low and far from thermodynamic equilibrium, preventing underestimation of the rate of forward reaction. In contrast, plasma-catalytic studies often aim at conversions surpassing thermodynamic equilibrium, not obtaining any information on kinetics. Calculation of catalyst activity per active sites (turn-over-frequency) requires also appropriate characterization to determine the number of active sites. The relationship between kinetics and thermodynamics for plasma-catalysis is discussed using endothermic decomposition of CO2 and exothermic synthesis of ammonia from N2 and H2 as examples. Assuming Langmuir-Hinshelwood and Eley-Rideal mechanisms, the effect of excitation of reactant molecules on activation barriers and surface coverages are discussed, influencing reaction rates. The consequences of reversed reactions are considered. Plasma-catalysis with catalysts applied for thermal catalysis at much higher temperature should be avoided, as adsorbed species are bonded too strongly resulting in low rates.

A DFT study of plasma-catalytic ammonia synthesis: the effect of electric fields, excess electrons and catalyst surfaces on N2 dissociation

Plasma catalytic synthesis of ammonia has the advantages of flexible on-off and environmental friendliness, making ammonia a potential vector for renewable energy storage. The synergistic interaction between plasmas and catalyst surfaces remains unclear. In this work, we develop a quantum chemical model based on density functional theory where the plasma environment is simplified. The effect of electric fields and surface electrons on N₂ adsorption and dissociation is studied on the typical catalysts (Ru and Ni) with different surface morphologies. The combined effect of the electric fields and excess electrons will promote the adsorption of N₂ and the weakening of the NN triple bond. It is shown that the electron distribution on the surface is optimized, and the electrostatic interaction between surface atoms and adsorbates is strengthened. The marginal effect has been observed, and the promotion effect on the catalysts with better performance in thermal-catalytic N₂ dissociation is weaker.

Hydrothermal treatment of metal impregnated biomass for the generation of H2 and nanometal carbon hybrids

The nanocatalyst impregnation onto the biomass matrix has gained importance in enhancing the H₂ yield and overcoming the catalyst deactivation problems. In-situ catalytic gasification of Ru/Fe-impregnated sugarcane bagasse and citrus limetta (mosambi peels) were examined and compared with their raw biomass at subcritical and supercritical water conditions. Bagasse having a higher amount of lignocellulosic content produces a maximum yield of H₂ over moambi peels. Besides, Ru and Fe nano-metal carbon hybrids with crystalline sizes between 10 and 25 nm were formed during in-situ hydrothermal gasification. The performance of hydrothermal gasification based on hydrogen yield was studied, and it relatively follows the order as temperature, nanoparticle composed, metal loading onto biomass matrix, type of catalyst, and biomass used. At the maximum operating temperature of 600 °C, B: W ratio 1:10 for the resident time of 60 min, highest H₂ yield of 12.75 ± 0.17 and 11.20 ± 0.13 mmol/g attained for Ru and Fe impregnated bagasse with the CGE of 72.28 ± 2.17% and 67.08 ± 1.97% respectively. At similar operating conditions, H₂ yields of 8.75 ± 0.18 and 8.13 ± 0.16 mmol/g were achieved with the CGE of 62.4 ± 1.91% and 53.7 ± 1.66% for Ru and Fe impregnated mosambi peels, respectively. Based on the H₂ and CH₄ production, Ru shows the highest performance than Fe catalyst.

Plasma-catalytic ammonia synthesis beyond thermal equilibrium on Ru-based catalysts in non-thermal plasma

The barrier for N₂ dissociation on Ru can be decreased by plasma-activation, or the barrier can be removed completely by the formation of N radicals, resulting in NH₃ formation beyond the thermal equilibrium on Ru-catalysts.