Wetting Dynamics of a Water Droplet on Micropillar Surfaces with Radially Varying Pitches

Evaporation Dynamics of Macro- and Nanodroplets on Heated Hydrophilic Rough Substrates: The Effect of Roughness and Scale

Droplet evaporation on rough substrates plays an essential role in cooling and micro/nanoparticle assembly. Currently, there are numerous macroscopic experiments and theoretical models to investigate the droplet evaporation behavior on rough substrates. However, due to the complexity of this phenomenon, understanding its mechanisms solely through macroscale studies is difficult. To this end, molecular dynamics simulations of the models with distinct roughness factors are performed, and the obtained results are compared with those of relevant experiments of droplet evaporation on three hydrophilic substrates with different roughness average of 0.1, 0.15, and 0.2 μm, respectively. In this way, we assess the evaporation on these rough systems and the effect of scale on macro- and nanodroplets, which allows us to explore deeper the mechanism of droplet evaporation on rough hydrophilic substrates. In particular, we find that in the case of macroscale droplets, the evaporation mode remains the same with increasing roughness, pointing to a combined mixed and constant-contact-radius (CCR) mode. In the case of nanoscale droplets, the evaporation model is the constant-contact-angle mode when the roughness factor r = 1, while the mixed and CCR modes are found for r = 1.5 and 2, respectively. The scale effect has significant influence on the evaporation pattern of droplets on rough hydrophilic substrates. Moreover, it is also found that increasing the roughness of substrates expands the substrate-droplet contact area on both the macro- and nanoscale, which in turn enhances the heat transfer from the substrate toward the droplet. We anticipate that this first systematic analysis of scale effects provides further insights into the evaporation dynamics of droplets on rough hydrophilic substrates and has significant implications for the advancement of nanotechnology.

Coalescence-Induced Droplet Jumping on Superhydrophobic Surfaces with Annular Wedge-Shaped Micropillar Arrays

The coalescence-induced droplet jumping on superhydrophobic surfaces has extensive application potential in water harvesting, thermal management of electronic devices, and microfluidics. The rational design of the surface structure can influence the interaction between the droplet and the surface, thereby controlling the velocity and direction of the droplet's jumping. In this study, we fabricate the superhydrophobic surface with annular wedge-shaped micropillar arrays, examine the dynamic behavior of condensate droplets on the surface, and measure the temporal and spatial variations of droplet density, average radius, and surface coverage with wedge-shaped micropillars of varying sizes. In addition, the energy analysis of the coalescence-induced droplet jumping reveals that the two primary factors influencing the jumping are the relative size and position of the droplets and micropillars. Further numerical simulations find that the wedge-shaped micropillars cause an asymmetric distribution of pressure within the droplet and at the solid-liquid contact surface, which generates an unbalanced force driving the droplet in the gradient direction of the wedge-shaped micropillar, causing the droplet to jump off the surface with both vertical and gradient-direction velocities. The capacity of the wedge-shaped micropillar surface to transport droplets in the gradient direction increases and then decreases as the relative size of the droplets and micropillars increases. The relative position of the droplet center-of-mass line perpendicular to the bottom edge of the wedge micropillars' trapezoidal shape is more favorable for droplet transport. This work reveals the influence mechanism of surface structure on the velocity and direction of droplet jumping, and the results can guide the microstructure design of superhydrophobic surfaces, which has significant implications for the application of droplet jumping.

Patterning Wettability for Open-Surface Fluidic Manipulation: Fundamentals and Applications

Effective manipulation of liquids on open surfaces without external energy input is indispensable for the advancement of point-of-care diagnostic devices. Open-surface microfluidics has the potential to benefit health care, especially in the developing world. This review highlights the prospects for harnessing capillary forces on surface-microfluidic platforms, chiefly by inducing smooth gradients or sharp steps of wettability on substrates, to elicit passive liquid transport and higher-order fluidic manipulations without off-the-chip energy sources. A broad spectrum of the recent progress in the emerging field of passive surface microfluidics is highlighted, and its promise for developing facile, low-cost, easy-to-operate microfluidic devices is discussed in light of recent applications, not only in the domain of biomedical microfluidics but also in the general areas of energy and water conservation.

Recent Growth of Wettability Gradient Surfaces: A Review

This review reports the recent progress and future prospects of wettability gradient surfaces (WGSs), particularly focusing on the governing principles, fabrication methods, classification, characterization, and applications. While transforming the inherent wettability into artificial wettability via bioinspiration, topographic micro/nanostructures are produced with changed surface energy, resulting in new droplet wetting regimes and droplet dynamic regimes. WGSs have been mainly classified in dry and wet surfaces, depending on the apparent surface states. Wettability gradient has long been documented as a surface phenomenon inducing the droplet mobility in the direction of decreasing wettability. However, it is herein critically emphasized that the wettability gradient does not always result in droplet mobility. Indeed, the sticky and slippery dynamic regimes exist in WGSs, prohibiting or allowing the droplet mobility, respectively. Lastly, the stringent bottlenecks encountered by WGSs are highlighted along with solution-oriented recommendations, and furthermore, phase change materials are strongly anticipated as a new class in WGSs. In all, WGSs intend to open up new technological insights for applications, encompassing water harvesting, droplet and bubble manipulation, controllable microfluidic systems, and condensation heat transfer, among others.

Binary mixture droplet wetting on micro-structure decorated surfaces

Liquid surface tension as well as solid structure play a paramount role on the intimate wetting and non-wetting regimes and interactions between liquids droplets and solid substrates. We hypothesise that the coupling of these two variables, independently addressed in the past, eventually offer a wider range of understanding to the surface science and interfacial communities. In this work, intrinsically hydrophobic micro-pillared surfaces varying in the spacing between structures, and pure ethanol, pure water and their binary mixtures (as well as acetone-water and ethylene glycol-water mixtures) are utilised, accessing a wide range of substrate solid fractions and liquid surface tensions experimentally. Wettability measurements are carried out at different azimuthal directions to exemplify the wetting/non-wetting behaviour as well as the droplet asymmetry function of both liquid composition and structure spacing. Our findings reveal that high water concentration droplets, i.e., high surface tension fluids, sit in the Cassie-Baxter regime while partial non-wetting Wenzel or mixed-mode regimes with enhanced droplet asymmetry ensuing for medium and high ethanol concentrations, i.e., low surface tension fluids, below certain micropillar spacing. Beyond micropillar spacing s ≥ 40 µm, the impact of the surface structure on the droplet shape is negligible, and droplets adopt a similar contact angle and circular shape as on a flat smooth hydrophobic surface. Wetting and non-wetting regimes are then supported by classical wetting theories and equations. A wetting regime map for a wide range of surface tension fluids and/or their mixtures on a wide domain of solid fractions is then proposed.

Survey of Micro/Nanofabricated Chemical, Topographical, and Compound Passive Wetting Gradient Surfaces

Surface wetting gradients are desirable due to their ability to passively transport liquid droplets without the aid of gravity. Such surfaces can be prepared through topographical or chemical methods or a compound approach involving both methods. By altering the surface free energy across a surface, a droplet that contacts such a surface will experience an actuation force toward the hydrophilic region. Such transport properties make these surfaces attractive for a range of applications from thermal management to microfluidics to the investigation of biomolecular interactions. This paper reviews passive wetting gradients that have been demonstrated over the last three decades, focusing on the types of surfaces that have been developed to date along with the materials that have been used. The corresponding wetting ranges and physical lengths over which droplet mobility has been achieved on these various types of gradient surfaces are compared to guide future developments.

Designing antiviral surfaces to suppress the spread of COVID-19

Surface engineering is an emerging technology to design antiviral surfaces, especially in the wake of COVID-19 pandemic. However, there is yet no general understanding of the rules and optimized conditions governing the virucidal properties of engineered surfaces. The understanding is crucial for designing antiviral surfaces. Previous studies reported that the drying time of a residual thin-film after the evaporation of a bulk respiratory droplet on a smooth surface correlates with the coronavirus survival time. Recently, we [Chatterjee et al., Phys. Fluids. 33, 021701 (2021)] showed that the evaporation is much faster on porous than impermeable surfaces, making the porous surfaces lesser susceptible to virus survival. The faster evaporation on porous surfaces was attributed to an enhanced disjoining pressure within the thin-film due the presence of horizontally oriented fibers and void spaces. Motivated by this, we explore herein the disjoining pressure-driven thin-film evaporation mechanism and thereby the virucidal properties of engineered surfaces with varied wettability and texture. A generic model is developed which agrees qualitatively well with the previous virus titer measurements on nanostructured surfaces. Thereafter, we design model surfaces and report the optimized conditions for roughness and wettability to achieve the most prominent virucidal effect. We have deciphered that the optimized thin-film lifetime can be gained by tailoring wettability and roughness, irrespective of the nature of texture geometry. The present study expands the applicability of the process and demonstrates ways to design antiviral surfaces, thereby aiding to mitigate the spread of COVID-19.