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Park H, Park JJ, Bui PD, Yoon H, Grigoropoulos CP, Lee D, Ko SH. Laser-Based Selective Material Processing for Next-Generation Additive Manufacturing. ADVANCED MATERIALS (DEERFIELD BEACH, FLA.) 2024; 36:e2307586. [PMID: 37740699 DOI: 10.1002/adma.202307586] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Key Words] [Grants] [Track Full Text] [Subscribe] [Scholar Register] [Received: 07/29/2023] [Revised: 09/14/2023] [Indexed: 09/25/2023]
Abstract
The connection between laser-based material processing and additive manufacturing is quite deeply rooted. In fact, the spark that started the field of additive manufacturing is the idea that two intersecting laser beams can selectively solidify a vat of resin. Ever since, laser has been accompanying the field of additive manufacturing, with its repertoire expanded from processing only photopolymer resin to virtually any material, allowing liberating customizability. As a result, additive manufacturing is expected to take an even more prominent role in the global supply chain in years to come. Herein, an overview of laser-based selective material processing is presented from various aspects: the physics of laser-material interactions, the materials currently used in additive manufacturing processes, the system configurations that enable laser-based additive manufacturing, and various functional applications of next-generation additive manufacturing. Additionally, current challenges and prospects of laser-based additive manufacturing are discussed.
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Affiliation(s)
- Huijae Park
- Applied Nano and Thermal Science Lab, Department of Mechanical Engineering, Seoul National University, 1 Gwanak-ro, Gwanak-gu, Seoul, 08826, South Korea
| | - Jung Jae Park
- Applied Nano and Thermal Science Lab, Department of Mechanical Engineering, Seoul National University, 1 Gwanak-ro, Gwanak-gu, Seoul, 08826, South Korea
| | - Phuong-Danh Bui
- Laser and Thermal Engineering Lab, Department of Mechanical Engineering, Gachon University, 1342 Seongnamdaero, Sujeong-gu, Seongnam, 13120, South Korea
| | - Hyeokjun Yoon
- Applied Nano and Thermal Science Lab, Department of Mechanical Engineering, Seoul National University, 1 Gwanak-ro, Gwanak-gu, Seoul, 08826, South Korea
| | - Costas P Grigoropoulos
- Laser Thermal Lab, Department of Mechanical Engineering, University of California at Berkeley, Berkeley, CA, 94720, USA
| | - Daeho Lee
- Laser and Thermal Engineering Lab, Department of Mechanical Engineering, Gachon University, 1342 Seongnamdaero, Sujeong-gu, Seongnam, 13120, South Korea
| | - Seung Hwan Ko
- Applied Nano and Thermal Science Lab, Department of Mechanical Engineering, Seoul National University, 1 Gwanak-ro, Gwanak-gu, Seoul, 08826, South Korea
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Fromme T, Reichenberger S, Tibbetts KM, Barcikowski S. Laser synthesis of nanoparticles in organic solvents - products, reactions, and perspectives. BEILSTEIN JOURNAL OF NANOTECHNOLOGY 2024; 15:638-663. [PMID: 38887526 PMCID: PMC11181208 DOI: 10.3762/bjnano.15.54] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Key Words] [Track Full Text] [Figures] [Subscribe] [Scholar Register] [Received: 02/13/2024] [Accepted: 04/30/2024] [Indexed: 06/20/2024]
Abstract
Laser synthesis and processing of colloids (LSPC) is an established method for producing functional and durable nanomaterials and catalysts in virtually any liquid of choice. While the redox reactions during laser synthesis in water are fairly well understood, the corresponding reactions in organic liquids remain elusive, particularly because of the much greater complexity of carbon chemistry. To this end, this article first reviews the knowledge base of chemical reactions during LSPC and then deduces identifiable reaction pathways and mechanisms. This review also includes findings that are specific to the LSPC method variants laser ablation (LAL), fragmentation (LFL), melting (LML), and reduction (LRL) in organic liquids. A particular focus will be set on permanent gases, liquid hydrocarbons, and solid, carbonaceous species generated, including the formation of doped, compounded, and encapsulated nanoparticles. It will be shown how the choice of solvent, synthesis method, and laser parameters influence the nanostructure formation as well as the amount and chain length of the generated polyyne by-products. Finally, theoretical approaches to address the mechanisms of organic liquid decomposition and carbon shell formation are highlighted and discussed regarding current challenges and future perspectives of LSPC using organic liquids instead of water.
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Affiliation(s)
- Theo Fromme
- Technical Chemistry I and Center for Nanointegration Duisburg-Essen (CENIDE), University of Duisburg-Essen, Universitätsstrasse 7, 45141 Essen, Germany
| | - Sven Reichenberger
- Technical Chemistry I and Center for Nanointegration Duisburg-Essen (CENIDE), University of Duisburg-Essen, Universitätsstrasse 7, 45141 Essen, Germany
| | - Katharine M Tibbetts
- Department of Chemistry, Virginia Commonwealth University, Richmond, VA 23284, USA
| | - Stephan Barcikowski
- Technical Chemistry I and Center for Nanointegration Duisburg-Essen (CENIDE), University of Duisburg-Essen, Universitätsstrasse 7, 45141 Essen, Germany
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Simpson NG, Broadhead EJ, Casto AM, Tibbetts KM. Enhancement of Metal Nanostructure Deposition on Silicon Laser-Induced Periodic Surface Structures by Galvanic Replacement. LANGMUIR : THE ACS JOURNAL OF SURFACES AND COLLOIDS 2024; 40:241-250. [PMID: 38113511 DOI: 10.1021/acs.langmuir.3c02435] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Track Full Text] [Subscribe] [Scholar Register] [Indexed: 12/21/2023]
Abstract
We report a chemically motivated, single-step method to enhance metal deposition onto silicon laser-induced periodic surface structures (LIPSSs) using reactive laser ablation in liquid (RLAL). Galvanic replacement (GR) reactions were used in conjunction with RLAL (GR-RLAL) to promote the deposition of Au and Cu nanostructures onto a Si LIPSS. To increase the deposition of Au, sacrificial metals Cu, Fe, and Zn were used; Fe and Zn also enhanced the deposition of Cu. We show that the deposited metal content, surface morphology, and metal crystallite size can be tuned based on the difference in electrochemical potentials of the deposited and sacrificial metal. Compared to the Au and Cu reference samples, GR more than doubled the metal content on the LIPSS and reduced metal crystallite sizes by up to 20%. The ability to tune the metal content and crystalline domain size simultaneously makes GR-RLAL a potentially useful approach in the manufacturing of functional metal-LIPSS materials such as surface-enhanced Raman spectroscopy substrates.
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Affiliation(s)
- Nicholas G Simpson
- Department of Chemistry, Virginia Commonwealth University, Richmond, Virginia 23284, United States
| | - Eric J Broadhead
- Department of Chemistry, Virginia Commonwealth University, Richmond, Virginia 23284, United States
| | - Addison M Casto
- Department of Chemistry, Virginia Commonwealth University, Richmond, Virginia 23284, United States
| | - Katharine Moore Tibbetts
- Department of Chemistry, Virginia Commonwealth University, Richmond, Virginia 23284, United States
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Sun J, Zhao X, Hu R, Sun G, Zhao H, Liu W, Bai Z, Jiang X, Cui Y. Cellulose phosphonate/polyethyleneimine nano-porous composite remove toxic Pb(II) and Cu(II) from water in a short time. Int J Biol Macromol 2023; 253:127110. [PMID: 37783249 DOI: 10.1016/j.ijbiomac.2023.127110] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Key Words] [MESH Headings] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Received: 06/17/2023] [Revised: 08/20/2023] [Accepted: 09/26/2023] [Indexed: 10/04/2023]
Abstract
Current cellulose-based adsorbents suffer from the drawbacks of low adsorption capacity or slow adsorption rate for heavy metal ions. It is imperative to prepare new cellulose-based materials to improve the adsorption ability. In this work, we aim to introduce phosphonate groups to improve the adsorption ability of cellulose and select polyethyleneimine (PEI) for synergistic adsorption. A novel cellulose phosphonate/polyethyleneimine composite (MCCP-PEI) is prepared via the Mannich reaction. The structure and composition of MCCP-PEI are characterized by various advanced microscopy and spectroscopy techniques, and the results show that MCCP-PEI possesses abundant nano-porous structure, strong chelating sites, and excellent hydrophilicity. Besides, the adsorption behavior of MCCP-PEI for heavy metals has been systematically investigated. The results show that the adsorbent can quickly remove toxic Cu(II) and Pb(II) from water within 15 min and 20 min, respectively. The saturated adsorption capacity for Cu(II) and Pb(II) is 250.0 and 534.7 mg·g-1, respectively. X-ray photoelectron spectroscopy analysis combined with Density Functional Theory calculations reveal that the adsorption mechanism is chemical complexation and electrostatic attraction, and the phosphonate group plays a key role in the adsorption process.
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Affiliation(s)
- Junhua Sun
- School of Chemistry and Chemical Engineering, Institute for Smart Materials and Engineering, University of Jinan, Jinan 250022, PR China; School of Pharmaceutical Sciences & Institute of Materia Medica, Shandong First Medical University & Shandong Academy of Medical Sciences, Jinan 250117, PR China
| | - Xiuxian Zhao
- School of Chemistry and Chemical Engineering, Institute for Smart Materials and Engineering, University of Jinan, Jinan 250022, PR China
| | - Riming Hu
- School of Chemistry and Chemical Engineering, Institute for Smart Materials and Engineering, University of Jinan, Jinan 250022, PR China
| | - Guoxin Sun
- School of Chemistry and Chemical Engineering, Institute for Smart Materials and Engineering, University of Jinan, Jinan 250022, PR China
| | - Heng Zhao
- School of Chemistry and Chemical Engineering, Institute for Smart Materials and Engineering, University of Jinan, Jinan 250022, PR China
| | - Wenshuo Liu
- School of Chemistry and Chemical Engineering, Institute for Smart Materials and Engineering, University of Jinan, Jinan 250022, PR China
| | - Zhushuang Bai
- School of Pharmaceutical Sciences & Institute of Materia Medica, Shandong First Medical University & Shandong Academy of Medical Sciences, Jinan 250117, PR China.
| | - Xuchuan Jiang
- School of Chemistry and Chemical Engineering, Institute for Smart Materials and Engineering, University of Jinan, Jinan 250022, PR China.
| | - Yu Cui
- School of Chemistry and Chemical Engineering, Institute for Smart Materials and Engineering, University of Jinan, Jinan 250022, PR China.
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Hermann KE. Nanoparticles with cubic symmetry: classification of polyhedral shapes. JOURNAL OF PHYSICS. CONDENSED MATTER : AN INSTITUTE OF PHYSICS JOURNAL 2023; 36:045303. [PMID: 37813105 DOI: 10.1088/1361-648x/ad0191] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Key Words] [Track Full Text] [Subscribe] [Scholar Register] [Received: 07/12/2023] [Accepted: 10/09/2023] [Indexed: 10/11/2023]
Abstract
Structural studies of polyhedral bodies can help to analyze geometric details of observed crystalline nanoparticles (NP) where we consider compact polyhedra of cubic point symmetry as simple models. Their surfaces are described by facets with normal vectors along selected Cartesian directions (a, b, c) together with their symmetry equivalents forming a direction family {abc}. Here we focus on polyhedra with facets of families {100}, {110}, and {111}, suggested for metal and oxide NPs with cubic lattices. Resulting generic polyhedra, cubic, rhombohedral, octahedral, and tetrahexahedral, have been observed as NP shapes by electron microscopy. They can serve for a complete description of non-generic polyhedra as intersections of corresponding generic species, not studied by experiment so far. Their structural properties are shown to be fully determined by only three parameters, facet distancesR100,R110, andR111of the three facet types. This provides a novel phase diagram to systematically classify all corresponding polyhedra. Their structural properties, such as shape, size, and facet geometry, are discussed in analytical and numerical detail with visualization of typical examples. The results may be used for respective NP simulations but also as a repository stimulating the structural interpretation of new NP shapes to be observed by experiment.
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Affiliation(s)
- Klaus E Hermann
- Theory Department, Fritz-Haber-Institut der Max-Planck-Gesellschaft, Faradayweg 4-6, 14195 Berlin, Germany
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Elnagar MM, Menezes PV, Parada WA, Mattausch Y, Kibler LA, Mayrhofer KJJ, Jacob T. Tailoring Cu Electrodes for Enhanced CO 2 Electroreduction through Plasma Electrolysis in Non-Conventional Phosphorus-Oxoanion-Based Electrolytes. CHEMSUSCHEM 2023:e202300934. [PMID: 37544913 DOI: 10.1002/cssc.202300934] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Key Words] [Grants] [Track Full Text] [Subscribe] [Scholar Register] [Received: 06/28/2023] [Revised: 08/01/2023] [Accepted: 08/04/2023] [Indexed: 08/08/2023]
Abstract
This study presents a green, ultra-fast, and facile technique for the fabrication of micro/nano-structured and porous Cu electrodes through in-liquid plasma electrolysis using phosphorous-oxoanion-based electrolytes. Besides the preferential surface faceting, the Cu electrodes exhibit unique surface structures, including octahedral nanocrystals besides nanoporous and microporous structures, depending on the employed electrolyte. The incorporation of P-atoms into the Cu surfaces is observed. The modified Cu electrodes display increased roughness, leading to higher current densities for CO2 electroreduction reaction. The selectivity of the modified Cu electrodes towards C2 products is highest for the Cu electrodes treated in Na2 HPO3 and Na3 PO4 electrolytes, whereas those treated in Na2 H2 PO2 produce the most H2 . The Cu electrode treated in Na3 PO4 produces ethylene (23 %) at -1.1 V vs. RHE, and a comparable amount of acetaldehyde (15 %) that is typically observed for Cu(110) single crystals. The enhanced selectivity is attributed to several factors, including the surface morphology, the incorporation of phosphorus into the Cu structure, and the formation of Cu(110) facets. Our results not only advance our understanding of the influence of the electrolyte's nature on the plasma electrolysis of Cu electrodes, but also underscores the potential of in-liquid plasma treatment for developing efficient Cu electrocatalysts for sustainable CO2 conversion.
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Affiliation(s)
| | - Pramod V Menezes
- Institute of Electrochemistry, Ulm University, 89069, Ulm, Germany
| | - Walter A Parada
- Helmholtz Institute Erlangen-Nürnberg for Renewable Energy (HI ERN), Egerlandstr. 3, 91058, Erlangen, Germany
| | | | - Ludwig A Kibler
- Institute of Electrochemistry, Ulm University, 89069, Ulm, Germany
| | - Karl J J Mayrhofer
- Helmholtz Institute Erlangen-Nürnberg for Renewable Energy (HI ERN), Egerlandstr. 3, 91058, Erlangen, Germany
| | - Timo Jacob
- Institute of Electrochemistry, Ulm University, 89069, Ulm, Germany
- Helmholtz-Institute-Ulm (HIU) Electrochemical Energy Storage, 89081, Ulm, Germany
- Karlsruhe Institute of Technology (KIT), P.O. Box 3640, 76021, Karlsruhe, Germany
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