Bioinspired Geometry-Gradient Metal Slippery Surface by One-Step Laser Ablation for Continuous Liquid Directional Self-Transport

Fundamentals and Applications of Surface Wetting

In an era defined by an insatiable thirst for sustainable energy solutions, responsible water management, and cutting-edge lab-on-a-chip diagnostics, surface wettability plays a pivotal role in these fields. The seamless integration of fundamental research and the following demonstration of applications on these groundbreaking technologies hinges on manipulating fluid through surface wettability, significantly optimizing performance, enhancing efficiency, and advancing overall sustainability. This Review explores the behavior of liquids when they engage with engineered surfaces, delving into the far-reaching implications of these interactions in various applications. Specifically, we explore surface wetting, dissecting it into three distinctive facets. First, we delve into the fundamental principles that underpin surface wetting. Next, we navigate the intricate liquid-surface interactions, unraveling the complex interplay of various fluid dynamics, as well as heat- and mass-transport mechanisms. Finally, we report on the practical realm, where we scrutinize the myriad applications of these principles in everyday processes and real-world scenarios.

Capillary Filling in Open Rectangular Microchannels with a Spatially Varying Contact Angle

Capillary flow in microchannels is important for many technologies, such as microfluidic devices, heat exchangers, and fabrication of printed electronics. Due to a readily accessible interior, open rectangular microchannels are particularly attractive for these applications. Here, we develop modifications of the Lucas-Washburn model to explore how a spatially varying contact angle influences capillary flow in open rectangular microchannels. Four cases are considered: (i) different uniform contact angles on channel sidewalls and channel bottom, (ii) contact angles varying along the channel cross section, (iii) contact angle varying monotonically along the channel length, and (iv) contact angle varying periodically along the channel length. For case (i), it is found that the maximum filling velocity is more sensitive to changes in the wall contact angle. For case (ii), the contact angles can be averaged to transform the problem into that of case (i). For case (iii), the time evolution of the meniscus position no longer follows the simple square-root law at short times. Finally, for case (iv), the problem is well described by using a uniform contact angle that is a suitable average. These results provide insights into how to design contact-angle variations to control capillary filling and into the influence of naturally occurring contact-angle variations on capillary flow.

Droplet Transportation on Liquid-Infused Asymmetrically Structured Surfaces by Mechanical Oscillation and Viscosity Control

The transportation of droplets on solid surfaces has received significant attention owing to its importance in biochemical analysis and microfluidics. In this study, we propose a novel strategy for controlling droplet motion by combining an asymmetric structure and infused lubricating oil on a vibrating substrate. The transportation of droplets with volumes ranging from 10 to 90 μL was realized, and the movement speed could be adjusted from 1.45 to 10.87 mm/s. Typical droplet manipulations, including droplet transportation along a long trajectory and selective movement of multiple droplets, were successfully demonstrated. Through experimental exploration and theoretical analysis, we showed that the adjustment of droplet transport velocity involves an intricate interaction among the Ohnesorge number, droplet volume, and input amplitude. It can potentially be used for the more complex manipulation of liquid droplets in microfluidic and biochemical analysis systems.

Droplet Self-Propulsion on Slippery Liquid-Infused Surfaces with Dual-Lubricant Wedge-Shaped Wettability Patterns

Young's equation is fundamental to the concept of the wettability of a solid surface. It defines the contact angle for a droplet on a solid surface through a local equilibrium at the three-phase contact line. Recently, the concept of a liquid Young's law contact angle has been developed to describe the wettability of slippery liquid-infused porous surfaces (SLIPS) by droplets of an immiscible liquid. In this work, we present a new method to fabricate biphilic SLIP surfaces and show how the wettability of the composite SLIPS can be exploited with a macroscopic wedge-shaped pattern of two distinct lubricant liquids. In particular, we report the development of composite liquid surfaces on silicon substrates based on lithographically patterning a Teflon AF1600 coating and a superhydrophobic coating (Glaco Mirror Coat Zero), where the latter selectively dewets from the former. This creates a patterned base surface with preferential wetting to matched liquids: the fluoropolymer PTFE with a perfluorinated oil Krytox and the hydrophobic silica-based GLACO with olive oil (or other mineral oils or silicone oil). This allows us to successively imbibe our patterned solid substrates with two distinct oils and produce a composite liquid lubricant surface with the oils segregated as thin films into separate domains defined by the patterning. We illustrate that macroscopic wedge-shaped patterned SLIP surfaces enable low-friction droplet self-propulsion. Finally, we formulate an analytical model that captures the dependence of the droplet motion as a function of the wettability of the two liquid lubricant domains and the opening angle of the wedge. This allows us to derive scaling relationships between various physical and geometrical parameters. This work introduces a new approach to creating patterned liquid lubricant surfaces, demonstrates long-distance droplet self-propulsion on such surfaces, and sheds light on the interactions between liquid droplets and liquid surfaces.

Geometry-Gradient Magnetocontrollable Lubricant-Infused Microwall Array for Passive/Active Hybrid Bidirectional Droplet Transport

Manipulation of droplets has increasingly garnered global attention, owing to its multifarious potential applications, including microfluidics and medical diagnostic tests. To control the droplet motion, geometry-gradient-based passive transport has emerged as a well-established strategy, which induces a Laplace pressure difference based on the droplet radius differences in confined state and transport droplets with no consumption of external energy, whereas this transportation method has inevitably shown some critical limitations: unidirectionality, uncontrollability, short moving distance, and low velocity. Herein, a magnetocontrollable lubricant-infused microwall array (MLIMA) is designed as a key solution to this issue. In the absence of a magnetic field, droplets can spontaneously travel from the tip toward the root of the structure as a result of the geometry-gradient-induced Laplace pressure difference. When the subject of an external magnetic field, the microwalls bend and overlap sequentially, ultimately resulting in the formation of a continuous slippery meniscus surface. The formed meniscus surface can exert sufficient propulsive force to surmount the Laplace pressure difference of the droplet, thereby effectuating active transport. Through the continuous movement of the microwalls, droplets can be actively transported against the Laplace pressure difference from the root to the tip side of the MLIMA or continue to actively move to the root after finishing the passive self-transport. This work demonstrates passive/active hybrid bidirectional droplet transport capabilities, validates its feasibility in the accurate control of droplet manipulation, and exhibits great potential in chemical microreactions, bioassays, and the medical field.

Passive Automatic Switch Relying on Laplace Pressure for Efficient Underwater Low-Gas-Flux Bubble Energy Harvesting

The buoyancy potential energy contained in bubbles released by subsea geological and biological activities represents a possible in situ energy source for underwater sensing and detection equipment. However, the low gas flux of the bubble seepages that exist widely on the seabed introduces severe challenges. Herein, a passive automatic switch relying on Laplace pressure is proposed for efficient energy harvesting from low-gas-flux bubbles. This switch has no moving mechanical parts; it uses the Laplace-pressure difference across a curved gas-liquid interface in a biconical channel as an invisible "microvalve". If there is mechanical equilibrium between the Laplace-pressure difference and the liquid-pressure difference, the microvalve will remain closed and prevent the release of bubbles as they continue to accumulate. After the accumulated gas reaches a threshold value, the microvalve will open automatically, and the gas will be released rapidly, relying on the positive feedback of interface mechanics. Using this device, the gas buoyancy potential energy entering the energy harvesting system per unit time can be increased by a factor of more than 30. Compared with a traditional bubble energy harvesting system without a switch, this system achieves a 19.55-fold increase in output power and a 5.16-fold enhancement in electrical energy production. The potential energy of ultralow flow rate bubbles (as low as 3.97 mL/min) is effectively collected. This work provides a new design philosophy for passive automatic-switching control of gas-liquid two-phase fluids, presenting an effective approach for harvesting of buoyancy potential energy from low-gas-flux bubble seepages. This opens a promising avenue for in situ energy supply for subsea scientific observation networks.

Wetting Ridge-Guided Directional Water Self-Transport

Directional water self-transport plays a crucial role in diverse applications such as biosensing and water harvesting. Despite extensive progress, current strategies for directional water self-transport are restricted to a short self-driving distance, single function, and complicated fabrication methods. Here, a lubricant-infused heterogeneous superwettability surface (LIHSS) for directional water self-transport is proposed on polyimide (PI) film through femtosecond laser direct writing and lubricant infusion. By tuning the parameters of the femtosecond laser, the wettability of PI film can be transformed into superhydrophobic or superhydrophilic. After trapping water droplets on the superhydrophilic surface and depositing excess lubricant, the asymmetrical wetting ridge drives water droplets by an attractive capillary force on the LIHSS. Notably, the maximum droplet self-driving distance can approach ≈3 mm, which is nearly twice as long as the previously reported strategies for direction water self-transport. Significantly, it is demonstrated that this strategy makes it possible to achieve water self-transport, anti-gravity pumping, and chemical microreaction on a tilted LIHSS. This work provides an efficient method to fabricate a promising platform for realizing directional water self-transport.

Bioinspired Functional Structures for Lubricant Control at Surfaces and Interfaces: Wedged-Groove with Oriented Capillary Patterns

In this work, a design concept of bioinspired functional surfaces is proposed for lubricant control at surfaces and interfaces subjected to external thermal gradients. Inspired by the conical structures of cactus and the motion configuration of Centipedes, a bioinspired surface of wedged-groove with an oriented capillary pattern is constructed. The effect of geometrical parameters on the directional lubricant manipulation capacity and sliding anisotropy is discussed. It is found that by regulating the orientation of the capillary pattern, a controllable lubricant self-transport capacity can be achieved for varying conditions from surfaces to interfaces, with or without thermal gradients. The lubricant self-transport process is captured, and the mechanism is revealed. The design philosophy of the proposed bioinspired functional surface is believed to have potential applications for lubricant control in modern machinery and complex liquid control in lab-on-a-chip and microfluidics devices.

Self-Transportation of Superparamagnetic Droplets on a Magnetic Gradient Slippery Surface with On/Off Sliding Controllability

Recently, research about droplet self-transportation on slippery surfaces has become a hotspot. However, to achieve on/off sliding control during the self-transportation process is still difficult. Herein, we report a magnetic slippery surface, and demonstrate on/off sliding control during the self-transportation of superparamagnetic droplets. The surface is prepared through integrating a substrate that has a gradient magnetic region with a layer of paraffin infused hydrophobic SiO₂ nanoparticles. On the surface, a superparamagnetic droplet is pinned at room temperature (about 25 °C), while it can self-transport directionally as the temperature is increased to about 70 °C. When the temperature is cooled down again, the droplet would return to the pinned state, indicating that on/off sliding control during the self-transportation process can be achieved. Furthermore, based on the excellent controllability, controllable coalescence of two droplets from opposite direction is displayed, demonstrating its potential application in numerous areas.

Robust and Transparent Lossless Directional Omniphobic Ultra-Thin Sticker-Type Film with Re-entrant Micro-Stripe Arrays

Directional droplet-sliding control without wetting the surface is immensely required in advanced surface engineering, including biological and chemical analyses or green technology. However, the development of robust and transparent thin sticker-type directional omniphobic films for portable usage in smart microfluidic platforms is rare. In this study, we report a novel perfluoropolyether (PFPE) directional omniphobic film (PDOF). The PDOF is a robust and transparent ultra-thin sticker-type film that can control the anisotropic sliding of various liquid droplets on the surface. The PFPE is a chemically stable and turgid material compared to polydimethylsiloxane (PDMS), which is often used to fabricate liquid-repellent thin films. A well-designed fabrication criterion through adhesion engineering in the soft-molding process was developed using the PFPE to obtain a PDOF with a thickness of 56 μm, with re-entrant micro-stripe structures on the surface. The fabricated PDOF showed intriguing liquid sliding properties based on the direction and spacing of the microstructures. This aspect is defined as an anisotropic factor.

Reliable and Low Temperature Actuation of Water and Oil Slugs in Janus Photothermal Slippery Tube

While actuating liquid with external stimuli on open surfaces has been extensively studied, the actuation in tubes or channels is much more challenging due to the lower accessibility and higher complexity in material/device design, despite its crucial importance for microfluidic applications. Of various potential actuation methods, optical ones are particularly interesting because they can be remotely controlled with high spatial/temporal resolution. Yet, previous optical methods relied on the physical deformation of tubes, raising the concern of material fatigue and compromising reliability. Here we develop a low temperature photothermal method to actuate various liquids including water and oil in a tube. The tube has Janus configuration, with the upper part allowing light transmission and lower part imparted with high photothermal property. Combining with experiments and calculation, we show that the photothermal effect induces a wettability gradient to drive the liquid transport. Compared with the methods based on physical deformation, our method is more robust and can repeatedly function for at least 20 times. Thanks to the slippery surface, the actuation can be initiated at a moderate temperature of ∼40 °C, mitigating the risk of biomolecule degradation. We therefore expect our work to pave the way toward practical biomedical microfluidic applications.

Green Superlubricity Enabled by Only One Water Droplet on Plant Oil-Infused Surfaces

The increase in energy loss due to friction and the use of large amounts of lubricants to improve it are major challenges we face from a global environmental perspective. Pitcher-plant-inspired liquid-infused surfaces (LISs) are emerging super-repellent surfaces against liquids. However, their coefficient of friction (CoF) against solids is higher than that of conventional lubricant surfaces. Herein, we demonstrate superlubricity with a single water droplet placed on a LIS holding oleic acid, a component of plant oil. When a water droplet is placed on the fluid layer, the CoF under reciprocating and rotating friction is 0.012 and 0.0098, respectively. A force in the direction opposite to the loading due to the Laplace pressure on the droplet and an autonomous positional movement of the water accompanied by the optimization of surface energy maintain the fluid-lubrication state and prevent direct contact between the surface and the friction material, resulting in a decrease of the dependence of the CoF on the friction velocity. The key technology here will not only present a novel strategy for preparing LISs against solids but also serve as a step toward a sustainable green strategy for friction reduction and lubrication, which would greatly reduce energy loss and environmental degradation.