Direct Visualization of Interfacial Regions between Fillers and Matrix in Rubber Composites Observed by Atomic Force Microscopy-Based Nanomechanics Assisted by Electron Tomography

Direct visualization of carbon black aggregates in nitrile butadiene rubber by THz near-field microscope

The use of filling agents for rubber reinforcement is beneficial in various industrial applications, and several experimental methods have been used to study the effect of fillers on rubber. However, due to the lack of a suitable imaging technique, filler dispersion and distribution in rubber cannot be easily displayed. Thus, we utilize the THz near-field microscope (THz-NFM) to directly visualize the distribution of carbon black (CB) aggregates in nitrile butadiene rubber (NBR). The THz time-domain spectroscopy (THz-TDS) was used to evaluate the optical properties of the NBR specimens. Results revealed significant indices contrast between CB and NBR at the THz regime, which was attributed to the variation in electrical conductivities. The micrographs of NBR in the THz-NFM revealed the distribution of CB aggregates. The area fraction (AF) of the CB aggregates was calculated using a binary thresholding algorithm to compare with the transmission electron microscope method. Both methods yielded comparable AF values, suggesting, for the first time, that CB can be detected in the NBR without preprocessing the specimens.

Testing of Rubber Composites Reinforced with Carbon Nanotubes

Carbon nanotubes (CNTs) have attracted growing interest as a filler in rubber nanocomposites due to their mechanical and electrical properties. In this study, the mechanical properties of a NR/BR/IR/SBR compound reinforced with single-wall carbon nanotubes (SWCNTs) were investigated using atomic force microscopy (AFM), tensile tests, hardness tests, and a dynamical mechanical analysis (DMA). The tested materials differed in SWCNT content (1.00–2.00 phr) and were compared with a reference compound without the nanofiller. AFM was used to obtain the topography and spectroscopic curves based on which local elasticity was characterized. The results of the tensile and hardness tests showed a reinforcing effect of the SWCNTs. It was observed that an addition of 2.00 phr of the SWCNTs resulted in increases in tensile strength by 9.5%, Young’s modulus by 15.44%, and hardness by 11.18%, while the elongation at break decreased by 8.39% compared with the reference compound. The results of the temperature and frequency sweep DMA showed higher values of storage and loss moduli, as well as lower values of tangent of phase angle, with increasing SWCNT content.