Production of an EP/PDMS/SA/AlZnO Coated Superhydrophobic Surface through an Aerosol-Assisted Chemical Vapor Deposition Process

Optimizing anisotropic transport on bioinspired sawtooth surfaces

Species ranging from butterflies and other insects, to cactuses and lotus plants have evolved to use geometrically patterned surfaces to influence the transport of water droplets. While this phenomenon is well known, an ideal geometry has yet to be discovered. To determine the impact of surface geometry on droplet transport, we have studied the contact angle and droplet motion across anisotropically wetting patterned surfaces. The surface geometries tested were sawtooth patterns with angles (8.62-26.70°) and lengths (0.56-1.67 μm). The droplet contact angles were measured on 45° angled surfaces to simulate the droplet in motion. Velocities were measured using a high-speed camera shooting at 500 frames per second and the tailing edges of the droplets were hand tracked over 18 frames. It was found that travel along the sawtooth ridges is significantly faster than travel against the ridges for geometries with shallow angles. The optimal geometry was determined to be α = 8.62° and b = 1.67 μm and was replicated using nanoimprint lithography using materials with different surface energies. When replicated with acrylate resins and PDMS, the contact angles remained high, regardless of wettability, but we find that the overall velocity and velocity hysteresis depends on the hydrophobicity. More hydrophobic surfaces have overall higher hysteresis. The ability to tune imprinted surfaces to achieve ideal wetting characteristics using geometry will lead to interesting anisotropic material design.

Self-cleaning, superhydrophobic, and antibacterial cotton fabrics with chitosan-based composite coatings

The development of cotton fabrics with special properties such as superhydrophobicity, self-cleaning, oil/water separation, anti-bacterial activity and blood repellency without compromising its intrinsic properties such as flexibility, breathability, comfort, and biodegradability is quite challenging task. In this study, a simple and environmentally friendly approach was used to fabricate superhydrophobic cotton fabric by introducing chitosan-based composite coatings over cotton fabric. The surface properties of the cotton samples were characterized by scanning electron microscopy, X-ray photoelectron spectroscopy, and Fourier-transform infrared spectroscopy. The prepared cotton fabrics showed excellent superhydrophobicity with a water contact angle of 154.4° and also possess excellent antibacterial activity against Gram positive and negative bacteria with inhibition zone of 16 mm and 22 mm in disk diffusion method and shake flask method results revealed that the chitosan-PAni-ZnO-STA coated cotton effectively inhibits the bacterial growth. Furthermore, the self-cleaning, blood repellency and oil-water separation performance of cotton fabric were also performed to examine the feasibility of as-modified cotton in both environmental and clinical applications.

Superhydrophobic Surface by Laser Ablation of PDMS

Superhydrophobic surfaces have important applications in generating anti-icing properties, preventing corrosion, producing anti-biofouling characteristics, and microfluidic devices. One of the most commonly used materials to make superhydrophobic surfaces is poly(dimethylsiloxane) (PDMS). Various techniques, including spin-coating, dip-coating, spray coating, surface etching, and laser-textured mold methods, have been used to make superhydrophobic surfaces. However, all these methods require several steps, the usage of multiple chemicals, and/or surface modifications. In this paper, a one-step, low-cost method to induce superhydrophobicity is described. This was done by the pulsed laser deposition of laser-ablated PDMS micro/nanoparticles, and the method applies to a variety of surfaces. This technique has been demonstrated on three important classes of material─glass, poly(methyl methacrylate) (PMMA), and aluminum. Water contact angles of greater than 150° and roll-off angles of less than 3° were obtained. Optical transmission value of as high as 90% was obtained on glass or PMMA coated with laser-ablated PDMS micro/nanoparticles. Furthermore, this method can also be used to make micron-scale patterned superhydrophobic PDMS surfaces. This would have potential applications in microfluidic microchannels and other optical devices.

A Single-Step Route to Robust and Fluorine-Free Superhydrophobic Coatings via Aerosol-Assisted Chemical Vapor Deposition

Robust fluorine-free superhydrophobic films were produced from a mixture of two fatty acids (stearic acid and palmitic acid), SiO₂ nanoparticles, and polydimethylsiloxane. These simple and nontoxic compounds were deposited via aerosol-assisted chemical vapor deposition to provide the rough topography required for superhydrophobicity, formed through island growth of the aggregates. The optimum conditions for well-adhered superhydrophobic films produced films with a highly textured morphology, which possessed a water contact angle of 162 ± 2° and a sliding angle of <5°. Superhydrophobicity was maintained after ultraviolet exposure (14 days at 365 nm), heat treatment (5 h at 300 °C and 5 h at 400 °C), 300 tape peel cycles, and exposure to ethanol and toluene (5 h each).

Anti-Icing Property of Superhydrophobic Nanostructured Brass via Deposition of Silica Nanoparticles and Nanolaser Treatment

Ice accumulation on brass surfaces can lead to heat transfer inefficiency, equipment degradation, and potential accidents. To address this issue, superhydrophobic surface technology is utilized. This work aims to develop superhydrophobic nanostructured brass surfaces using the combination of nanolaser ablation and the deposition of silica nanoparticles to achieve the anti-icing property. Four distinct types of brass surfaces namely, the bare surface (BS), the lasered surface (LS), the coated surface (CS), and the coated-lasered surface (CLS) were prepared. The anti-icing performances of the fabricated samples including the effects of the surface structure, the droplet size, and the surface temperature were investigated and evaluated. The results showed that the delayed icing time increased with the increases in the apparent contact angle, the droplet size, and the surface temperature. When the apparent contact angle increased, the contact area between the droplet and the cooling substrate reduced, leading to the longer delayed icing time. With the deposition of silica nanoparticles and nanolaser treatment, CLS achieved the greatest apparent contact angle of 164.5°, resulting in the longest delayed icing time under all experimental conditions. The longest delayed icing time on CLS recorded in this study was 2584 s, which was 575%, 356%, and 27% greater than those on BS, LS, and CS, respectively. The study also revealed that the surface structure played a more crucial role in achieving the anti-icing property when compared to the surface temperature or the droplet size. The shortest delayed icing time on CLS at the lowest surface temperature and at the smallest droplet size was longer than those on BS and LS at all conditions. The results were also discussed in relation to a heat transfer model. The findings of this research can serve as an avenue for advancing knowledge on heat transfer enhancement and energy efficiency.

Soft and Rigid Integrated Durable Coating for Large-Scale Deicing

Soft silicone has been widely used for anti-icing coating, but the ice adhesion strength is usually scaled with the iced area at a relatively large thickness. On the other hand, a thin rigid poly(vinyl chloride) (PVC) film could be independent of the iced area and was named a low-interfacial-toughness material. Thus, a soft and rigid integrated (SRI) coating was prepared by doping PVC particles into a silicone matrix here. The introduction of PVC particles not only served as phase II to accelerate the stress concentration but also favored the formation of a wrinkle structure. After further introducing plasticizers, this SRI coating not only has a very low ice adhesion strength at a low iced length but also tends to a limit value irrespective of the iced length, which further leads to excellent large-area deicing behavior. Furthermore, the SRI coating demonstrated outstanding chemical stability, mechanical robustness, and on-field repairability.