Preparation of Interconnected Pickering Polymerized High Internal Phase Emulsions by Arrested Coalescence

Highly Macroporous Polyimide with Chemical Versatility Prepared from Poly(amic acid) Salt-Stabilized High Internal Phase Emulsion Template

Macroporous polymers have gained significant attention due to their unique mass transport and size-selective properties. In this study, we focused on Polyimide (PI), a high-performance polymer, as an ideal candidate for macroporous structures. Despite various attempts to create macroporous PI (Macro PI) using emulsion templates, challenges remained, including limited chemical diversity and poor control over pore size and porosity. To address these issues, we systematically investigated the role of poly(amic acid) salt (PAAS) polymers as macrosurfactants and matrices. By designing 12 different PAAS polymers with diverse chemical structures, we achieved stable high internal phase emulsions (HIPEs) with >80 vol % internal volume. The resulting Macro PIs exhibited exceptional porosity (>99 vol %) after thermal imidization. We explored the structure-property relationships of these Macro PIs, emphasizing the importance of controlling pore size distribution. Furthermore, our study demonstrated the utility of these Macro PIs as separators in Li-metal batteries, providing stable charging-discharging cycles. Our findings not only enhance the understanding of emulsion-based macroporous polymers but also pave the way for their applications in advanced energy storage systems and beyond.

Optimization of a High Internal Phase Emulsion-Based Resin for Use in Commercial Vat Photopolymerization Additive Manufacturing

High internal phase emulsions (HIPEs) are potential stereolithography-based resins for producing innovative lightweight porous materials; however, the use of these resins has only been shown in bespoke stereolithography setups. These studies indicated that HIPEs tend to scatter the light during structuring through stereolithography, and can produce poorly defined and low-resolution structures, but the inclusion of light absorbers can drastically increase the printing resolution. In this study, we focused on the inclusion of biocompatible light absorbers within the resin and the compatibility of those resins with a commercial vat photopolymerization additive manufacturing (or stereolithography) setup. A surfactant (hypermer)-stabilized water-in-oil emulsion based on 2-ethylhexyl-acrylate and isobornyl-acrylate was used. For the light absorbers, both hydrophobic (beta-carotene) and hydrophilic (tartrazine) molecules were used, which dissolve in the organic phase and aqueous phase, respectively. It was found that using a combination of both beta-carotene and tartrazine provided the best stereolithography-based 3D printing resolution. In addition, the emulsion was stable for the duration of the printing process and showed a porous polyHIPE structure with open surface porosity. The formulation of these HIPE-based resins permits them to be used in a wide range of applications since complex structures could be fabricated from HIPEs.

Fabrication of double imprinted anchor points in cellulose nanocrystals-based hierarchical porous polyHIPEs for selective separation of flavoniods under physiological pH

Previous research had proved that molecular imprinted polymers can be used as separation material for removing Naringin (NRG) from agricultural pomelo wastes effectively. But the adsorption amounts of NRG molecules from traditional MIPs was quite low by using boronic acid as functional monomer because of single affinity interaction. Therefore, we developed the new combination of bifunctional monomers (i.e. low pKa boronate affinity monomer 2,4-difluoro-3-formylphenylboronic acid and dopamine) based on cellulose nanocrystals (CNCs) mixed with polymerized high internal phase emulsion (polyHIPE, PH) through an double layer surface imprinted method. The introduction of polyethylenimine (PEI) can offer abundant anchor units for the growth of more anchor sites to immobilization template molecules. Importantly, largely improved selective adsorption amounts (50.79 μmol g-1), which may be attribute to the fabrication of the uniform growth of double imprinted layers onto the polydopamine (PDA)/boronic acid-based surfaces. In addition, the resulting double recognition molecular imprinted polymers (MIPs) based on hypercrosslinked PH (DR-HCLPH@MIPs) not only exhibited fast adsorption kinetic of NRG molecule, but also possessed excellent selectivity and high adsorption capacities at physiological pH. Meanwhile, the coarse NRG from pomelo waste can be high selectively extracted to 94.74%. Overall, this study provides a versatile approach for fabrication of the sandwich-biscuit-like double imprinting layer porous MIPs for precise identification and ultrafast transport separation of NRG from complex samples.

Composite Bioprinted Hydrogels Containing Porous Polymer Microparticles Provide Tailorable Mechanical Properties for 3D Cell Culture

The mechanical and architectural properties of the three-dimensional (3D) tissue microenvironment can have large impacts on cellular behavior and phenotype, providing cells with specialized functions dependent on their location. This is especially apparent in macrophage biology where the function of tissue resident macrophages is highly specialized to their location. 3D bioprinting provides a convenient method of fabricating biomaterials that mimic specific tissue architectures. If these printable materials also possess tunable mechanical properties, they would be highly attractive for the study of macrophage behavior in different tissues. Currently, it is difficult to achieve mechanical tunability without sacrificing printability, scaffold porosity, and a loss in cell viability. Here, we have designed composite printable biomaterials composed of traditional hydrogels [nanofibrillar cellulose (cellulose) or methacrylated gelatin (gelMA)] mixed with porous polymeric high internal phase emulsion (polyHIPE) microparticles. By varying the ratio of polyHIPEs to hydrogel, we fabricate composite hydrogels that mimic the mechanical properties of the neural tissue (0.1-0.5 kPa), liver (1 kPa), lungs (5 kPa), and skin (10 kPa) while maintaining good levels of biocompatibility to a macrophage cell line.

Investigating the Potential of Electroless Nickel Plating for Fabricating Ultra-Porous Metal-Based Lattice Structures Using PolyHIPE Templates

The use of polymerized high internal phase emulsions (polyHIPEs) as templates for electroless nickel plating is a promising method for producing ultra-porous metallic lattice structures with consistent wall thickness. These structures have desirable properties such as low density, high specific strength, resilience, and absorbency, making them suitable for various applications including battery electrodes, catalyst supports, and acoustic or vibration damping. This study aimed to optimize and investigate the electroless nickel plating process on polyHIPEs. Initially, a surfactant (Hypermer)-stabilized water-in-oil emulsion based on 2-ethylhexyl-acrylate and isobornyl-acrylate was used as a 3D printing resin to create polyHIPE structures. Then, the electroless nickel plating process was optimized using polyHIPE discs. The study also examined the effects of air, argon, and reducing atmospheres during the heating process to remove the polyHIPE template using metallized 3D-printed polyHIPE lattice structures. The findings indicated that different atmospheres led to the formation of distinct compounds. While nickel-coated polyHIPEs were fully oxidized in an air atmosphere, nickel phosphide (Ni3P) structures occurred in argon and reducing atmospheres along Ni metal. Moreover, in argon and reducing atmospheres, the porous structure of the polyHIPEs was retained as the internal structure was completely carbonized. Overall, the study demonstrated that intricate polyHIPE structures can be used as templates to create ultra-porous metal-based lattices for a wide range of applications.