Functional Microtextured Superhydrophobic Surface with Excellent Anti-Wear Resistance and Friction Reduction Properties

Biomimetic Leaf-Shaped Wedge Structure with Mixed Wettability for Fog Harvesting

Water scarcity is a pressing issue in arid and semi-arid regions, making fog harvesting a promising method for water collection. However, enhancing the rate of fog harvesting remains a challenge. Controlling the movement of droplets on functional surfaces is crucial for the development of effective water-harvesting devices. In this study, a three-dimensional (3D) fog-harvesting device with mixed wettability is fabricated using a combination of physical and chemical techniques. With inspiration drawn from natural organisms, such as the desert beetle and Nephrolepis cordifolia, which can both live in low humidity, a copper substrate with a leaf-shaped wedge superhydrophilic structure and flat superhydrophobic regions is fabricated for fog harvesting. The modified surface results in a maximum 49.89% improvement in fog-harvesting efficiency compared to the original copper substrate. The synergistic effect of the 3D structure and mixed wettability of this study offers an idea for improving fog collection efficiency, with potential implications for energy sustainability water resources.

Armored Superhydrophobic Surfaces with Excellent Drag Reduction in Complex Environmental Conditions

Superhydrophobic surfaces (SHSs) have possibilities for achieving significantly reduced solid-liquid frictional drag in the marine sector due to their excellent water-repelling properties. Although the stability of SHSs plays a key role in drag reduction, little consideration was given to the effect of extreme environments on the ability of SHSs to achieve drag reduction underwater, particularly when subjected to acidic conditions. Here, we propose interconnected microstructures to protect superhydrophobic coatings with the aim of enhancing the stability of SHSs in extreme environments. The stability of armored SHSs (ASHSs) was demonstrated by the contact angle and bounce time of droplets on superhydrophobic surfaces treated by various methods, resulting in an ASHS surface with excellent stability under extreme environmental conditions. Additionally, inspired by microstructures protecting superhydrophobic nanomaterials from frictional wear, the armored superhydrophobic spheres (ASSPs) were designed to explain from theoretical and experimental perspectives why ASSPs can achieve sustainable drag reduction and demonstrate that the ASSPs can achieve drag reduction of over 90.4% at a Reynolds number of 6.25 × 104 by conducting water entry experiments on spheres treated in various solutions. These studies promote a fundamental understanding of what drives the application of SHSs under extreme environmental conditions and provide practical strategies to maximize frictional drag reduction.

Alkylamine-Grafted Molybdenum Disulfide Nanosheets for Enhanced Dispersion Stability and Lubricity Properties

The unique structure and ultralow interlayer shear strength give molybdenum disulfide (MoS2) materials a broad prospect for energy savings, economic benefits, and extended operating life of lubrication systems. Herein, we prepared an effective integration strategy to prepare novel small-sized and chemically grafted MoS2 to solve the problems of poor dispersibility and easy agglomeration of MoS2. The MoS2 powder was stripped and oxidized to generate active centers using acid oxidation and high-speed ultrasonic crushing to obtain two different types of alkylamine chemically, covalently grafted, oxidized MoS2 nanosheets as lubricant additives to achieve friction reduction and antiwear. The chemical changes and structural characteristics of different types of alkylamine molecules upon covalent interaction with oxidized MoS2 were investigated in detail by FTIR, XPS, TGA, XRD, and TEM analyses. The results showed that the alkylamine-grafted MoS2 oxide nanosheets had good dispersion in 15# industrial white oil, and friction experiments confirmed that the alkylamine-grafted MoS2 oxide (MoS2-O-OLA) nanosheets exhibited better friction and wear resistance such that, compared with pure 15# industrial white oil, the 0.02 wt % MoS2-O-OLA nanosheets could significantly reduce friction (36.2%) and wear (22.4%). The field-emission scanning electron microscopy (FESEM) and EDS analyses of the wear surface showed that MoS2-O-OLA nanosheets play an important role in improving tribological properties by generating interlayer slippage at the steel ball contact interface, thereby forming surface protection and a uniform oil film.

Chemical Etching, Thermally Driven Combination Strategy to Fabricate Superhydrophobic Fe-Based Amorphous Coatings with Excellent Anticorrosion Property: Based on Hydroxylation Effect

Fe-based amorphous coatings are ideal materials for surface protection due to their outstanding mechanical properties and corrosion resistance. However, coating defects are inevitably formed during the preparation of coatings by thermal spray technology, which seriously affects the corrosion performance. Inspired by bionics, conceiving superhydrophobic surfaces with liquid barrier properties has become a new idea for the corrosion protection of metal surfaces. In this work, based on surface hydroxylation, we designed a superhydrophobic Fe-based amorphous coating with corrosion resistance by chemical etching combined with a thermally driven preparation strategy. The obtained superhydrophobic coatings exhibit liquid repellency (contact angle >150°) and excellent corrosion resistance (corrosion current density and passive current density reduced by 3 orders of magnitude). The results revealed that the superhydrophobic behavior stems from the construction of hydroxyl-induced surface micro-/nanomultilevel aggregates (cluster structures). The hydrophobic agent layer deposited on the surface of cluster aggregates and the nanoparticle elements that constitute the clusters dominate the corrosion resistance of the coating. This work provides an effective guide to the design of high-corrosion-resistant Fe-based amorphous alloy coatings and promotes their engineering applications.

Delayed Leidenfrost Effect of a Cutting Droplet on a Microgrooved Tool Surface

Regulation over the generation of the Leidenfrost phenomenon in liquids is vitally important in a cutting fluid/tool system, with benefits ranging from optimizing the heat transfer efficiency to improving the machining performance. However, realizing the influence mechanism of liquid boiling at various temperatures still faces enormous challenges. Herein, we report a kind of microgrooved tool surface by laser ablation, which could obviously increase both the static and dynamic Leidenfrost point of cutting fluid by adjusting the surface roughness (Sa). The physical mechanism that delays the Leidenfrost effect is primarily due to the ability of the designed microgroove surface to store and release vapor during droplet boiling so that the heated surface requires higher temperatures to generate sufficient vapor to suspend the droplet. We also find six typical impact regimes of cutting fluid under various contact temperatures; it is worth noting that Sa has a great influence on the transform threshold among six impact regimes, and the likelihood that a droplet will enter the Leidenfrost regime decreases with increasing Sa. In addition, the synergistic effect of Sa and tool temperature on the droplet kinetics of cutting droplets is investigated, and the relationship between the maximum rebound height and the dynamic Leidenfrost point is correlated for the first time. Significantly, cooling experiments on the heated microgrooved surface are performed and demonstrate that it is effective to improve the heat dissipation ability of cutting fluid by delaying the Leidenfrost effect on the microgrooved heated surface.

A Single-Step Route to Robust and Fluorine-Free Superhydrophobic Coatings via Aerosol-Assisted Chemical Vapor Deposition

Robust fluorine-free superhydrophobic films were produced from a mixture of two fatty acids (stearic acid and palmitic acid), SiO₂ nanoparticles, and polydimethylsiloxane. These simple and nontoxic compounds were deposited via aerosol-assisted chemical vapor deposition to provide the rough topography required for superhydrophobicity, formed through island growth of the aggregates. The optimum conditions for well-adhered superhydrophobic films produced films with a highly textured morphology, which possessed a water contact angle of 162 ± 2° and a sliding angle of <5°. Superhydrophobicity was maintained after ultraviolet exposure (14 days at 365 nm), heat treatment (5 h at 300 °C and 5 h at 400 °C), 300 tape peel cycles, and exposure to ethanol and toluene (5 h each).

Unusual Increasing Viscoelasticity of Wormlike Micelles Composed of Imidazolium Gemini Surfactants with Temperature

The viscoelasticity of wormlike micelles composed of ionic surfactants typically shows an exponential decrease with increasing temperature, which limits their application in relatively high-temperature (>90.0 °C) oilfields and the synthesis of functional materials as supramolecular templates at high temperatures. In this work, a series of imidazolium gemini surfactants, 1,9-(ethane-1,2-diyl)bis(3-alkyl-1H-imidazol-3-ium) bromide ([C_n-2-C_nim]Br₂, n = 12, 14, 16, 18, 20), were synthesized. Their surface activities and aggregation behaviors in water were studied by electrical conductivity, rheology, polarization optical microscopy, small-angle X-ray scattering, ζ potential, and hydrogen nuclear magnetic resonance measurements. [C₁₂-2-C₁₂im]Br₂ and [C₁₄-2-C₁₄im]Br₂ mainly precipitate in water. [C_n-2-C_nim]Br₂ (n = 16, 18, 20) forms lamellar liquid crystals over a large range of concentrations at low temperatures. With the increase of temperature, the lamellar liquid crystals transit to wormlike micelles. Interestingly, the viscoelasticity of the three wormlike micelles first increases to the maximum and then decreases with increasing temperature. These wormlike micelles without additives retain high viscoelasticity up to 90.0 °C or above. With the increase of the alkyl chain length of the surfactants, the transition temperature of lamellar liquid crystal to wormlike micelles and the disintegration temperature of wormlike micelles increase. The unusual increase of the viscoelasticity of wormlike micelles was due to the desorption of weakly bound counterions and the extension of the long hydrophobic chains of surfactants at high temperatures.