New Double-Infiltration Methodology to Prepare PCL-PS Core-Shell Nanocylinders Inside Anodic Aluminum Oxide Templates

Unique Crystallization Characteristics of Pickering High Internal Phase Emulsion Templated Porous Constructs

To study the crystallization behavior of polymeric chains under the influence of porosity, the thermal properties of various nonporous and porous poly(ε-caprolactone) (PCL) based constructs were investigated. Porous cross-linked PCL nanocomposite constructs were fabricated utilizing in situ polymerization of CL-based surfactant-free Pickering high internal phase emulsions (HIPEs), stabilized using modified fumed silica nanoparticles (mSiNP) at a minimal concentration of 0.6 wt %. The corresponding nanocomposite constructs exhibited polyhedral pore morphology with significant pore roughness due to the presence of mSiNP. DSC thermograms of nonporous constructs illustrated diminished crystallization temperature and kinetics upon cross-linking and inclusion of mSiNP which confirmed suppressed mobility of polymer chains. Further introduction of porosity led to substantial supercooling, resulting in crystallization temperatures as low as -24 °C. Changes in the crystal structure of various nonporous and porous constructs were also studied using XRD. The crystallization behavior of porous constructs was finally evaluated using Jeziorny, Ozawa, and Mo theories under nonisothermal conditions. Significant deviation from the theoretical model, as observed in the case of porous constructs, implied a complex crystallization mechanism that eventually was not only controlled by the chain immobility due to cross-linking but also heterogeneity present in the wall thickness of the constructs. The unique melting-crystallization phenomenon observed in such constructs may further be expanded to other systems of high heat capacity for utilization as energy storage materials.

Polymerization within Nanoporous Anodized Alumina Oxide Templates (AAO): A Critical Survey

In the last few years, the polymerization of monomers within the nanocavities of porous materials has been thoroughly studied and developed, allowing for the synthesis of polymers with tailored morphologies, chemical architectures and functionalities. This is thus a subject of paramount scientific and technological relevance, which, however, has not previously been analyzed from a general perspective. The present overview reports the state of the art on polymerization reactions in spatial confinement within porous materials, focusing on the use of anodized aluminum oxide (AAO) templates. It includes the description of the AAO templates used as nanoreactors. The polymerization reactions are categorized based on the polymerization mechanism. Amongst others, this includes electrochemical polymerization, free radical polymerization, step polymerization and atom transfer radical polymerization (ATRP). For each polymerization mechanism, a further subdivision is made based on the nature of the monomer used. Other aspects of "in situ" polymerization reactions in restricted AAO geometries include: conversion monitoring, kinetic studies, modeling and polymer characterization. In addition to the description of the polymerization process itself, the use of polymer materials derived from polymerization in AAO templates in nanotechnology applications, is also highlighted. Finally, the review is concluded with a general discussion outlining the challenges that remain in the field.

A decade of innovation and progress in understanding the morphology and structure of heterogeneous polymers in rigid confinement

When confined in nanoscale domains, polymers generally encounter changes in their structural, thermodynamics and dynamics properties compared to those in the bulk, due to the high amount of polymer/wall interfaces and limited amount of matter. The present review specifically deals with the confinement of heterogeneous polymers (i.e. polymer blends and block copolymers) in rigid nanoscale domains (i.e. bearing non-deformable solid walls) where the processes of phase separation and self-assembly can be deeply affected. This review focuses on the innovative contributions of the last decade (2010-2020), giving a summary of the new insights and understanding gained in this period. We conclude this review by giving our view on the most thriving directions for this topic.

Confined Crystallization of Polymers within Nanopores

Crystallization of polymeric materials under nanoscopic confinement is highly relevant for nanotechnology applications. When a polymer is confined within rigid nanoporous anodic aluminum oxide (AAO) templates, the crystallization behavior experiences dramatic changes as the pore size is reduced, including nucleation mechanism, crystal orientation, crystallization kinetics, and polymorphic transition, etc. As an experimental prerequisite, exhaustive cleaning procedures after infiltrations of polymers in AAO pores must be performed to ensure producing an ensemble of isolated polymer-filled nanopores. Layers of residual polymers on the AAO surface percolate nanopores and lead to the so-called "fractionated crystallization", i.e., multiple crystallization peaks during cooling.Because the density of isolated nanopores in a typical AAO template exceeds the density of heterogeneities in bulk polymers, the majority of nanopores will be heterogeneity-free. This means that the nucleation will proceed by surface or homogeneous nucleation. As a consequence, a very large supercooling is necessary for crystallization, and its kinetics is reduced to a first-order process that is dominated by nucleation. Self-nucleation is a powerful method to exponentially increase nucleation density. However, when the diameter of the nanopores is lower than a critical value, confinement prevents the possibility to self-nucleate the material.Because of the anisotropic nature of AAO pores, polymer crystals inside AAO also exhibit anisotropy, which is determined by thermodynamic stability and kinetic selection rules. For low molecular weight poly(ethylene oxide) (PEO) with extended chain crystals, the orientation of polymer crystals changes from the "chain perpendicular to" to the "chain parallel to" the AAO pore axis, when the diameter of AAO decreases to the contour length of the PEO, indicating the effect of thermodynamic stability. When the thermodynamic requirement is satisfied, the orientation is determined by kinetics including crystal growth direction, nucleation, and crystal growth rate. An orientation diagram has been established for the PEO/AAO system, considering the cooling condition and pore size.The interfacial polymer layer has different physical properties as compared to the bulk. In poly(l-lactic acid), the relationship between the segmental mobility of the interfacial layer and crystallization rate is established. For the investigation of polymorphic transition of poly(butane-1), the results indicate that a 12 nm interfacial layer hinders the transition of Form II to Form I. Block and random copolymers have also been infiltrated into AAO nanopores, and their crystallization behavior is analogously affected as pore size is reduced.

In Situ Synthesis of Poly(butyl methacrylate) in Anodic Aluminum Oxide Nanoreactors by Radical Polymerization: A Comparative Kinetics Analysis by Differential Scanning Calorimetry and 1H-NMR

In this work, we explore the ability to generate well-defined poly(butyl methacrylate) (PBMA) nanostructures by “in situ” polymerization of butyl methacrylate monomer (BMA). PBMA nanostructures of high and low aspect ratios have been successfully obtained through the free radical polymerization (FRP) of a BMA monomer in anodic aluminum oxide (AAO) nanoreactors of suitable size. A polymerization kinetics process has been followed by differential scanning calorimetry (DSC) and proton Nuclear Magnetic Resonance spectroscopy (¹H-NMR).The determination of the kinetics of polymerization through DSC is based on a quick and direct analysis of the exothermic polymerization process, whereas the analysis through ¹H-NMR also allows the unambiguous chemical analysis of the resulting polymer. When compared to bulk polymerization, both techniques demonstrate confinement effects. Moreover, DSC and ¹H-NMR analysis give the same kinetics results and show a gel-effect in all the cases. The number average molecular weight (Mn) of the PBMA obtained in AAO of 60–300 nm are between 30·10³–175·10³ g/mol. Even if the Mn value is lower with respect to that obtained in bulk polymerization, it is high enough to maintain the polymer properties. As determined by SEM morphological characterization, once extracted from the AAO nanoreactor, the polymer nanostructures show controlled homogeneous aspect/size all throughout the length of nanopillar over a surface area of few cm². The Young’s modulus of low aspect ratio PBMA nanopillars determined by AFM gives a value of 3.1 ± 1.1 MPa. In this work, a 100% of PBMA polymer nanostructures are obtained from a BMA monomer in AAO templates through a quick double process: 30 min of monomer immersion at room temperature and 90 min of polymerization reaction at 60 °C. While the same nanostructures are obtained by polymer infiltration of PBMA at 200 °C in about 6 h, polymerization conditions are much softer than those corresponding to the polymer infiltration process. Furthermore, the ¹H-NMR technique has been consolidated as a tool for studying the kinetics of the copolymerization reactions in confinement and the determination of monomer reactivity ratios.

Replication of Mesoscale Pore One-dimensional Nanostructures: Surface-induced Phase Separation of Polystyrene/Poly(vinyl alcohol) (PS/PVA) Blends

Mesoscale pore one-dimensional (1D) nanostructures, or vertically aligned porous nanostructures (VAPNs), have attracted attention with their excellent hydrophobic properties, ultra-high surface area, and high friction coefficient, compared to conventional vertically aligned nanostructures (VANs). In this study, we investigate the replication of VAPNs produced by the thermal nanoimprint process using anodic aluminum oxide (AAO2) templates (100 nm diameter). Polystyrene/poly(vinyl alcohol) (PS1/PVA) blends, prepared by the advanced melt-mixing process with an ultra-high shear rate, are used to investigate the formation of porosity at the nanometer scale. The results reveal that domain size and mass ratios of PVA precursors in the PS matrix play a dominant role in the interfacial interaction behavior between PS1-PVA-AAO2, on the obtained morphologies of the imprinted nanostructures. With a PVA nanodomain precursor (PS1/PVA 90/10 wt%), the integration of PVA nanodroplets on the AAO2 wall due to the hydrogen bonding that induces the phase separation between PS1-PVA results in the formation of VAPNs after removal of the PVA segment. However, in the case of PVA microdomain precursors (PS1/PVA 70/30 wt%), the structure transformation behavior of PS1 is induced by the Rayleigh instability between PVA encapsulated around the PS1 surfaces, resulting in the PS1 nanocolumns transforming into nanopeapods composed of nanorods and nanospheres.

Gecko-like Branched Polymeric Nanostructures from Nanoporous Templates

Here, we report a simple method to produce hierarchically shaped polymeric one-dimensional nanostructures. More specifically, dual-sized polymer nanowires are fabricated employing multibranched anodic aluminum oxide templates. By fine selection of the anodization conditions, we achieve branched nanopores having a first segment of 400 nm in diameter from which seven further 55 nm in diameter pores arise. Wetting of such nanopores with polymer melts-for example, poly(ε-caprolactone) and polystyrene-allows for the nanomolding of their respective inverse nanostructures, that is, dual-sized multibranched polymer nanowires that, when supported on a flat surface, strongly resemble the spatulae of geckos' toes. The structural features of the dual-sized polymer nanostructures, namely, crystalline phase, crystallinity, texture, and so on, are furthermore characterized and interpreted within the context of polymer phase transitions in confined media. Our work presents a readily applicable approach to produce soft nanomaterials of high morphological complexity, thereby with promising implications in the nanotechnology area, for example, in biomimetic solid adhesion.

Crystallization behavior of crystalline/crystalline polymer blends under confinement in electrospun nanofibers of polystyrene/poly(ethylene oxide)/poly(ε-caprolactone) ternary mixtures

We have studied the crystallization behavior of crystalline/crystalline blends of poly(ethylene oxide) (PEO) and poly(ε-caprolactone) (PCL) in electrospun nanofibers fabricated from ternary blends of polystyrene (PS), PEO, and PCL, where PS was present as the majority component. It was demonstrated previously that PEO in PS/PEO binary blend nanofibers with a low PEO weight fraction (≦0.2) crystallized predominantly through homogenous nucleation due to the small PEO domain size which excluded the presence of heterogeneities (Soft Matter, 2016, 12, 5110). Here, it was found that PCL in PS/PCL binary blend nanofibers exhibited similar behavior, but at a much lower weight fraction of PCL (≦0.1) due to the presence of an inherently higher concentration of heterogeneities in the PCL homopolymer. In the PS/PEO/PCL ternary blend nanofibers, where the combined weight fraction of PEO and PCL was kept at 0.2 or less, the crystallization of the two components took place separately through both heterogeneous and homogenous nucleation mechanisms. The phase segregated crystallization behavior was further confirmed by the melting behavior of the blend nanofibers and wide angle X-ray diffraction (WAXD) measurements. Most significantly, the homogenous nucleation of both PEO and PCL was suppressed whereas the heterogeneous nucleation was enhanced in the ternary blend nanofibers even at very low weight fraction of PEO or PCL. This was plausibly attributed to the coupling between the crystallization and the liquid-liquid phase separation (LLPS) of the PEO/PCL mixture dispersed in the PS matrix during non-isothermal cooling of the blend nanofibers. Furthermore, it was observed that thermal treatment of the PS/PEO/PCL blend nanofibers above the glass transition temperature of PS further promoted the heterogeneous nucleation-initiated crystallization of PEO because of a complex interplay between Plateau-Rayleigh instability-induced domain breakup and its further coalescence and demixing within the PEO/PCL domains embedded in the PS matrix.