Wicking Enhancement in Three-Dimensional Hierarchical Nanostructures

Three-Tier Hierarchical Porous Structure with Ultrafast Capillary Transport for Flexible Electronics Cooling

The development of flexible electronics needs efficient cooling devices. The porous wick, the key component in a heat pipe (HP) and vapor chamber (VC), is generally fabricated by sintering copper particles at high temperatures (>1000 °C), which makes it only formed on an inflexible substrate. In this work, one three-tier hierarchical porous structure (mesocrack, micropore, and nanopapillae) was fabricated via a low-temperature sintering method based on the utilization of self-reducing metal precursors (∼300 °C), which can be used as a flexible porous wick. The mesocrack, acting as the main water flow channel, efficiently decreases the flow resistance. The micropore, covered with densely distributed spore-like nanopapillae, creates a heterogeneous wetting surface. By harnessing the synergistic effect of hydrophobic drag reduction and hydrophilic driving force enhancement, the capillary performance is significantly improved. The obtained wick on the flexible substrate can overcome the dilemma between diminishing viscous resistance and strengthening capillary force at different length scales. It can achieve an ultimate wicking coefficient of 7.132 mm/s0.5, representing an enhancement of 9.1% compared to the best micro/nano wick structure in the previous works. Moreover, for the flexible light-emitting diode, the passive cooling approach utilizing the fluid transport and evaporation within the porous structure fabricated in this study, in comparison to the natural cooling, achieved a temperature decrease of 35.9 °C, resulting in a cooling effect of up to 35.1%. The proposed method resolves the challenge of fabricating a porous wick for flexible HP and VC, and it will open up a way for the cooling technique of flexible electronics.

Transpiration-Inspired Fabric Dressing for Acceleration Healing of Wound Infected with Biofilm

In chronic wound management, efficacious handling of exudate and bacterial infections stands as a paramount challenge. Here a novel biomimetic fabric, inspired by the natural transpiration mechanisms in plants, is introduced. Uniquely, the fabric combines a commercial polyethylene terephthalate (PET) fabric with asymmetrically grown 1D rutile titanium dioxide (TiO2) micro/nanostructures, emulating critical plant features: hierarchically porous networks and hydrophilic water conduction channels. This structure endows the fabric with exceptional antigravity wicking-evaporation performance, evidenced by a 780% one-way transport capability and a 0.75 g h-1 water evaporation rate, which significantly surpasses that of conventional moisture-wicking textiles. Moreover, the incorporated 1D rutile TiO2 micro/nanostructures present solar-light induced antibacterial activity, crucial for disrupting and eradicating wound biofilms. The biomimetic transpiration fabric is employed to drain exudate and eradicate biofilms in Staphylococcus aureus (S. aureus)-infected wounds, demonstrating a much faster infection eradication capability compared to clinically common ciprofloxacin irrigation. These findings illuminate the path for developing high-performance, textile-based wound dressings, offering efficient clinical platforms to combat biofilms associated with chronic wounds.

An integrated immunochromatographic device for C-reactive protein detection using hierarchical dendritic gold nanostructure films

Immunochromatographic test strips typically consist of sample pad, conjugate pad, nitrocellulose membrane, and absorbent pad. Even minute variations in the assembly of these components can lead to inconsistent sample-reagent interactions, thereby reducing reproducibility. In addition, the nitrocellulose membrane is susceptible to damage during assembly and handling. To address this issue, we propose to replace the sample pad, conjugate pad, and nitrocellulose membrane with hierarchical dendritic gold nanostructure (HD-nanoAu) films to develop a compact integrated immunochromatographic strip. The strip uses quantum dots as a background fluorescence signal and employs fluorescence quenching to detect C-reactive protein (CRP) in human serum. A 5.9 μm thick HD-nanoAu film was electrodeposited on an ITO conductive glass by the constant potential method. The wicking kinetics of the HD-nanoAu film was thoroughly investigated, and the results indicated that the film exhibited favorable wicking properties, with a wicking coefficient of 0.72 μm ms^-0.5. The immunochromatographic device was fabricated by etching three interconnected rings on HD-nanoAu/ITO to designate sample/conjugate (S/C), test (T), and control (C) regions. The S/C region was immobilized with mouse anti-human CRP antibody (Ab1) labeled with gold nanoparticles (AuNPs), while the T region was preloaded with polystyrene microspheres decorated with CdSe@ZnS quantum dots (QDs) as background fluorescent material, followed by mouse anti-human CRP antibody (Ab2). The C region was immobilized with goat anti-mouse IgG antibody. After the samples were added to the S/C region, the excellent wicking properties of the HD-nanoAu film facilitated the lateral flow of the CRP-containing sample toward the T and C regions after binding to AuNPs labeled with CRP Ab1. In the T region, CRP-AuNPs-Ab1 formed sandwich immunocomplexes with Ab2, and the fluorescence of QDs was quenched by AuNPs. The ratio of fluorescence intensity in the T region to that in the C region was used to quantify CRP. The T/C fluorescence intensity ratio was negatively correlated with the CRP concentration in the range of 26.67-853.33 ng mL^-1 (corresponding to 300-fold diluted human serum), with a correlation coefficient (R²) of 0.98. The limit of detection was 15.0 ng mL^-1 (corresponding to 300-fold diluted human serum), and the range of relative standard deviation: 4.48-5.31%, with a recovery rate of 98.22-108.33%. Common interfering substances did not cause significant interference, and the range of relative standard deviation: 1.96-5.51%. This device integrates multiple components of conventional immunochromatographic strips onto a single HD-nanoAu film, resulting in a more compact structure that improves the reproducibility and robustness of detection, making it promising for point-of-care testing applications.

Effect of Micropillar Array Morphology on Liquid Propagation Coefficient Enhancement

Roughness on hydrophilic surfaces allows for fast propagation of liquids. In this paper, the hypothesis is tested which theorizes that pillar array structures with nonuniform pillar height levels can enhance wicking rates. In this work, within a unit cell, nonuniform micropillars were arranged with one pillar at constant height, while other shorter pillars were varied in height to study these nonuniform effects. Subsequently, a new microfabrication technique was developed to fabricate a nonuniform pillar array surface. Capillary rising-rate experiments were conducted with water, decane, and ethylene glycol as working liquids to determine the behavior of propagation coefficients that were dependent on pillar morphology. It is found that a nonuniform pillar height structure leads to a separation of layers in the liquid spreading process and the propagation coefficient increases with declining micropillar height for all liquids tested. This indicated a significant enhancement of wicking rates compared to uniform pillar arrays. A theoretical model was subsequently developed to explain and predict the enhancement effect by considering capillary force and viscous resistance of nonuniform pillar structures. The insights and implications from this model thus advance our understanding of the physics of the wicking process and can inform the design of pillar structures with an enhanced wicking propagation coefficient.

Enhanced Capillary Wicking through Hierarchically Porous Constructs Derived from Bijel Templates

Liquid capillarity through porous media can be enhanced by a rational design of hierarchically porous constructs that suggest sufficiently large liquid pathways from an upper-level hierarchy as well as capillary pressure enabled by a lower hierarchy. Here, we demonstrate a material design strategy utilizing a new class of self-assembled soft materials, called bicontinuous interfacially jammed emulsion gels (bijels), to produce hierarchically porous copper, which enables the unique combination of unprecedented control over both macropores and mesopores in a regular, uniform, and continuous arrangement. The dynamic droplet topologies on the hierarchically copper pores prove the significant enhancement in liquid capillarity compared to homogeneous porous structures. The role of nanoscale morphology in liquid infiltration is further investigated through environmental scanning electron microscopy, in which wetting through the mesopores occurs at the beginning, followed by liquid transport through macropores. This understanding on capillary wicking will allow us to design better hierarchically porous media that can address performance breakthroughs in interfacial applications, ranging from battery electrodes, cell delivery in biomedical devices, to capillary-fed thermal management systems.

Droplet Spreading Characteristics on Ultra-Slippery Solid Hydrophilic Surfaces with Ultra-Low Contact Angle Hysteresis

Dynamic interactions of the droplet impact on a solid surface are essential to many emerging applications, such as electronics cooling, ink-jet printing, water harvesting/collection, anti-frosting/icing, and microfluidic and biomedical device applications. Despite extensive studies on the kinematic features of the droplet impact on a surface over the last two decades, the spreading characteristics of the droplet impact on a solid hydrophilic surface with ultra-low contact angle hysteresis are unclear. This paper clarifies the specific role of the contact angle and contact angle hysteresis at each stage of the droplet impact and spreading process. The spreading characteristics of the droplet impact on an ultra-slippery hydrophilic solid surface are systematically compared with those on plain hydrophilic, hydroxylated hydrophilic, and plain hydrophobic surfaces. The results reveal that the maximum spreading factor (βmax) of impacting droplets is mainly dependent on the contact angle and We. βmax increases with the increase in We and the decrease in the contact angle. Low contact angle hysteresis can decrease the time required to reach the maximum spreading diameter and the time interval during which the maximum spreading diameter is maintained when the contact angles are similar. Moreover, the effect of the surface inclination angle on the spreading and slipping dynamics of impacting droplets is investigated. With the increase in the inclination angle and We, the gliding distance of the impacting droplet becomes longer. Ultra-low contact angle hysteresis enables an impacting droplet to slip continuously on the ultra-slippery hydrophilic surface without being pinned to the surface. The findings of this work not only show the important role of the surface wettability in droplet spreading characteristics but also present a pathway to controlling the dynamic interactions of impacting droplets with ultra-slippery hydrophilic surfaces.

Anisotropic Hemiwicking Behavior on Laser Structured Prismatic Microgrooves

The wicking phenomenon, including wicking and hemiwicking, has attracted increasing attention for its critical importance to a wide range of engineering applications, such as thermal management, water harvesting, fuel cells, microfluidics, and biosciences. There exists a more urgent demand for anisotropic wicking behaviors since an increasing number of advanced applications are significantly complex. For example, special-shaped vapor chambers and heating atomizers in some electronic cigarettes need liquid replenishing with various velocities in different directions. Here, we report two-dimensional anisotropic hemiwicking behaviors with elliptical shapes on laser structured prismatic microgrooves. The prismatic microgrooves were fabricated via one-step femtosecond laser direct writing, and the anisotropic hemiwicking behaviors were observed when utilizing glycerol, glycol, and water as the test liquid. Specifically, the ratios of horizontal wicking distance in directions along short and long axes were tan 0°, tan 15°, tan 30°, and tan 45° for samples with cross-angles of 0°, 30°, 60°, and 90°, respectively. The vertical water wicking front displayed corresponding angles under the guidance of laser structured prismatic microgrooves. Theoretical analysis shows that the wicking distance is mainly dependent on the cross-angle θ and surface roughness, in which the wicking distance is proportional to cos(θ/2). Driven by the capillary pressure forming in the narrow microgrooves, the liquid initially filled the valleys of microgrooves and then surrounded and covered the prismatic ridges with laser-induced nanoparticles. The abundant nanoparticles increased the surface roughness, leading to the enhancement of wicking performance, which was further evidenced by the larger wicking speed of the sample with more nanoparticles. The mechanism of anisotropic hemiwicking behaviors revealed in this work paves the way for wicking control, and the proposed prismatic microgrooved surfaces with two-dimensional anisotropic hemiwicking performance and superhydrophilicity could serve in a broad range of applications, especially for the advanced thermal management with specific heat load configurations.

Microscopic Observation of Preferential Capillary Pumping in Hollow Nanowire Bundles

Numerous studies have focused on designing micro/nanostructured surfaces to improve wicking capability for rapid liquid transport in many industrial applications. Although hierarchical surfaces have been demonstrated to enhance wicking capability, the underlying mechanism of liquid transport remains elusive. Here, we report the preferential capillary pumping on hollow hierarchical surfaces with internal nanostructures, which are different from the conventional solid hierarchical surfaces with external nanostructures. Specifically, capillary pumping preferentially occurs in the nanowire bundles instead of the interconnected V-groove on hollow hierarchical surfaces, observed by confocal laser scanning fluorescence microscopy. Theoretical analysis shows that capillary pumping capability is mainly dependent on the nanowire diameter and results in 15.5 times higher capillary climbing velocity in the nanowire bundles than that in the microscale V-groove. Driven by the Laplace pressure difference between nanowire bundles and V-grooves, the preferential capillary pumping is increased with the reduction of the nanowire diameter. Capillary pumping of the nanowire bundles provides a preferential path for rapid liquid flow, leading to 2 times higher wicking capability of the hollow hierarchical surface comparing with the conventional hierarchical surface. The unique mechanism of preferential capillary pumping revealed in this work paves the way for wicking enhancement and provides an insight into the design of wicking surfaces for high-performance capillary evaporation in a broad range of applications.

Enabling Superhydrophobicity-Guided Superwicking in Metal Alloys via a Nanosecond Laser-Based Surface Treatment Method

Enabling capillary wicking on bulk metal alloys is challenging due to processing complexity at different size scales. This work presents a laser-chemical surface treatment to fabricate superwicking patterns guided by a superhydrophobic region over a large-area metal alloy surface. The laser-chemical surface treatment generates surface micro/nanostructures and desirable surface chemistry simultaneously. The superhydrophobic surface was first fabricated over the whole surface by laser treatment under water confinement and fluorosilane treatment; subsequently, superwicking stripes were processed by a second laser treatment in air and cyanosilane treatment. The resultant surface shows superwicking regions surrounded by superhydrophobic regions. During the process, superwicking regions possess dual-scale structures and polar nitrile surface chemistry. In contrast, random nanoscale structures and fluorocarbon chemistry are generated on the superhydrophobic region of the aluminum alloy 6061 substrates. The resultant superwicking region demonstrates self-propelling anti-gravity liquid transport for methanol and water. The combination of the capillary effect of the dual-scale surface microgrooves and the water affinitive nitrile group contributes toward the self-propelling movement of water and methanol at the superwicking region. The initial phase of wicking followed Washburn dynamics, whereas it entered a non-linear regime in the later phase. The wicking height and rate are regulated by microgroove geometry and spacing.

Superwicking on Nanoporous Micropillared Surfaces

Engineering surfaces with excellent wicking properties is of critical importance to a wide range of applications. Here, we report a facile method to create superhydrophilic nanoporous micropillared surfaces of silicon and their applicability to superwicking. Nanopores with a good control of the pore depth are realized over the entire surface of three-dimensional micropillar structures by electrochemical etching in hydrofluoric acid. After rinsing in hydrogen peroxide, the nanoporous micropillared surface shows superhydrophilicity with the superwicking effect. The entire spreading process of a water droplet on the superhydrophilic nanoporous micropillared surface is completed in less than 50 ms, with an average velocity of 91.2 mm/s, which is significantly faster than the other wicking surfaces reported. Owing to the presence of nanopores on the micropillar array, the wicking dynamics is distinct from the surfaces decorated only by micropillar arrays. The spreading dynamics of a water droplet shows two distinct processes simultaneously, including the capillary penetration between micropillars and the capillary imbibition into the nanopore's interior. The wicking dynamics can be described by the two stages separated by the time when the contact line starts to recede. The transition between the two wicking regimes is due to the increasing effect of the imbibition of the bulk droplet by the nanopores. While a similar transition of the wicking dynamics is shown on the surfaces with different pore depths, the nanopore structure with a greater depth causes a greater amount of imbibition to slow down the spreading and promote superwicking.

Flexible, portable and heatable non-woven fabric with directional moisture transport functions and ultra-fast evaporation

Compared with previous textiles possessing a hierarchical roughness structure for accelerating moisture evaporation, the use of Joule-heating to prepare heatable textiles is a more novel and useful way to achieve ultra-fast evaporation. Herein, we report an assembly strategy to create a functional non-woven (NW) fabric for directional moisture transportation and ultra-fast evaporation, ameliorating previous shortcomings. The resulting functional NW fabric reaches a sheet resistance of 1.116 Ω □⁻¹, and the increased surface temperature (76.1 °C) induced by a low voltage (5 V) further results in an excellent ultra-fast evaporation rate (3.42 g h⁻¹). Also, the moisture is transported to the outer surface of the designed fabric and spreads onto this surface. This desirable property can expand the contact area between sweat and the heatable fabric, further improving the evaporation efficiency, while maintaining the dry state of human skin. Generally, this functional textile with remarkable moisture management capabilities could be applied in winter outdoor sportswear to maintain human comfort.

Functional non-woven fabric with directional moisture transport and ultra-fast evaporation properties is demonstrated.

Large-scale efficient water harvesting using bioinspired micro-patterned copper oxide nanoneedle surfaces and guided droplet transport

As the Earth's atmosphere contains an abundant amount of water as vapors, a device which can capture a fraction of this water could be a cost-effective and practical way of solving the water crisis. There are many biological surfaces found in nature which display unique wettability due to the presence of hierarchical micro-nanostructures and play a major role in water deposition. Inspired by these biological microstructures, we present a large scale, facile and cost-effective method to fabricate water-harvesting functional surfaces consisting of high-density copper oxide nanoneedles. A controlled chemical oxidation approach on copper surfaces was employed to fabricate nanoneedles with controlled morphology, assisted by bisulfate ion adsorption on the surface. The fabricated surfaces with nanoneedles displayed high wettability and excellent fog harvesting capability. Furthermore, when the fabricated nanoneedles were subjected to hydrophobic coating, these were able to rapidly generate and shed coalesced droplets leading to further increase in fog harvesting efficiency. Overall, ∼99% and ∼150% increase in fog harvesting efficiency was achieved with non-coated and hydrophobic layer coated copper oxide nanoneedle surfaces respectively when compared to the control surfaces. As the transport of the harvested water is very important in any fog collection system, hydrophilic channels inspired by leaf veins were made on the surfaces via a milling technique which allowed an effective and sustainable way to transport the captured water and further enhanced the water collection efficiency by ∼9%. The system presented in this study can provide valuable insights towards the design and fabrication of fog harvesting systems, adaptable to arid or semi-arid environmental conditions.

Micropattern-controlled wicking enhancement in hierarchical micro/nanostructures

Wicking in hierarchical micro/nanostructured surfaces has attracted significant attention due to its potential applications in thermal management, moisture capturing, drug delivery, and oil recovery. Although some studies have shown that hierarchical structures enhance wicking over micro-structured surfaces, others have found very limited wicking improvement. In this study, we demonstrate the importance of micropatterns in wicking enhancement in hierarchical surfaces using ZnO nanorods grown on silicon micropillars of varying spacings and heights. The wicking front over hierarchical surfaces is found to follow a two-stage motion, where wicking is faster around micropillars, but slower in between adjacent pillar rows and the latter stage dictates the wicking enhancement in hierarchical surfaces. The competition between the added capillary action and friction due to nanostructures in these two different wicking stages results in a strong dependence of wicking enhancement on the height and spacing of the micropillars. A scaling model for the propagation coefficient is developed for wicking in hierarchical surfaces considering nanostructures in both wicking stages and the model agrees well with the experiments. This microstructure-controlled two-stage wicking characteristic sheds light on a more effective design of hierarchical micro/nanostructured surfaces for wicking enhancement.

Can Wicking Control Droplet Cooling?

Wicking, defined as absorption and passive spreading of liquid into a porous medium, has been identified as a key mechanism to enhance the heat transfer and prevent the thermal crisis. Reducing the evaporation time and increasing the Leidenfrost point (LFP) are important for an efficient and safe design of thermal management applications, such as electronics, nuclear, and aeronautics industry. Here, we report the effect of the wicking of superhydrophilic nanowires (NWs) on the droplet vaporization from low temperatures to temperatures above the Leidenfrost transition. By tuning the wicking capability of the surface, we show that the most wickable NW results in the fastest evaporation time (reduction of 82, 76, and 68% compared with a bare surface at, respectively, 51, 69, and 92 °C) and in one of the highest shifts of the LFP of a water droplet (5 μL) in the literature (about 260 °C).

Biomimetic Fibrous Murray Membranes with Ultrafast Water Transport and Evaporation for Smart Moisture-Wicking Fabrics

Both antigravity directional water transport and ultrafast evaporation are critical to achieving a high-performance moisture-wicking fabric. The transpiration in vascular plants possess both of these features, which is due to their optimized hierarchical structure composed of multibranching porous networks following Murray's law. However, it remains a great challenge to simultaneously realize the ultrafast water transport and evaporation by mimicking nature's Murray networks in the synthetic materials. Here, we report a synergistic assembly strategy to create a biomimetic micro- and nanofibrous membrane with antigravity directional water transport and quick-dry performance by combining a multibranching porous structure and surface energy gradient, overcoming previous limitations. The resulting fiber-based porous Murray membranes exhibit an ultrahigh one-way transport capability ( R) of 1245%, a desired overall moisture management capability (OMMC) of 0.94, and an outstanding water evaporation rate of 0.67 g h^-1 (5.8 and 2.1 times higher than the cotton fabric and Coolmax fabric, respectively). Overall, the successful synthesis of these biomimetic porous Murray membranes should serve as a source of inspiration for the development of moisture-wicking technologies, providing personal comfort in hot or humid environments.

Capillary Wicking in Hierarchically Textured Copper Nanowire Arrays

Capillary wicking through homogeneous porous media remains challenging to simultaneously optimize due to the unique transport phenomena that occur at different length scales. This challenge may be overcome by introducing hierarchical porous media, which combine tailored morphologies across multiple length scales to design for the individual transport mechanisms. Here, we fabricate hierarchical nanowire arrays consisting of vertically aligned copper nanowires (∼100 to 1000 nm length scale) decorated with dense copper oxide nanostructures (∼10 to 100 nm length scale) to create unique property sets that include a large specific surface area, high rates of fluid delivery, and the structural flexibility of vertical arrays. These hierarchical nanowire arrays possess enhanced capillary wicking ( K/ R_eff = 0.004-0.023 μm) by utilizing hemispreading and are advantageous as evaporation surfaces. With the advent and acceleration of flexible electronics technologies, we measure the capillary properties of our freestanding hierarchical nanowire arrays installed on curved surfaces and observe comparable fluid delivery to flat arrays, showing the difference of 10-20%. The degree of effective inter-nanowire pore and porosity is shown to govern the capillary performance parameters, thereby this study provides the design strategy for capillary wicking materials with unique and tailored combinations of thermofluidic properties.

Nanosphere Lithography of Chitin and Chitosan with Colloidal and Self-Masking Patterning

Complex surface topographies control, define, and determine the properties of insect cuticles. In some cases, these nanostructured materials are a direct extension of chitin-based cuticles. The cellular mechanisms that generate these elaborate chitin-based structures are unknown, and involve complicated cellular and biochemical "bottom-up" processes. We demonstrated that a synthetic "top-down" fabrication technique-nanosphere lithography-generates surfaces of chitin or chitosan that mimic the arrangement of nanostructures found on the surface of certain insect wings and eyes. Chitin and chitosan are flexible and biocompatible abundant natural polymers, and are a sustainable resource. The fabrication of nanostructured chitin and chitosan materials enables the development of new biopolymer materials. Finally, we demonstrated that another property of chitin and chitosan-the ability to self-assemble nanosilver particles-enables a novel and powerful new tool for the nanosphere lithographic method: the ability to generate a self-masking thin film. The scalability of the nanosphere lithographic technique is a major limitation; however, the silver nanoparticle self-masking enables a one-step thin-film cast or masking process, which can be used to generate nanostructured surfaces over a wide range of surfaces and areas.

Selective hierarchical patterning of silicon nanostructures via soft nanostencil lithography

It is challenging to hierarchically pattern high-aspect-ratio nanostructures on microstructures using conventional lithographic techniques, where photoresist (PR) film is not able to uniformly cover on the microstructures as the aspect ratio increases. Such non-uniformity causes poor definition of nanopatterns over the microstructures. Nanostencil lithography can provide an alternative means to hierarchically construct nanostructures on microstructures via direct deposition or plasma etching through a free-standing nanoporous membrane. In this work, we demonstrate the multiscale hierarchical fabrication of high-aspect-ratio nanostructures on microstructures of silicon using a free-standing nanostencil, which is a nanoporous membrane consisting of metal (Cr), PR, and anti-reflective coating. The nanostencil membrane is used as a deposition mask to define Cr nanodot patterns on the predefined silicon microstructures. Then, deep reactive ion etching is used to hierarchically create nanostructures on the microstructures using the Cr nanodots as an etch mask. With simple modification of the main fabrication processes, high-aspect-ratio nanopillars are selectively defined only on top of the microstructures, on bottom, or on both top and bottom.