Fabrication of Highly Porous Nonspherical Particles Using Stop-Flow Lithography and the Study of Their Optical Properties

Concave Magnetic-Responsive Hydrogel Discs for Enhanced Bioassays

Receptor-based biosensors often suffer from slow analyte diffusion, leading to extended assay times. Moreover, existing methods to enhance diffusion can be complex and costly. In response to this challenge, we presented a rapid and cost-effective technique for fabricating concave magnetic-responsive hydrogel discs (CMDs) by straightforward pipetting directly onto microscope glass slides. This approach enables immediate preparation and customization of hydrogel properties such as porosity, magnetic responsiveness, and embedded particles and is adaptable for use with microarray printers. The concave design increased the surface area by 43% compared to conventional hemispherical hydrogels, enhancing diffusion rates and accelerating reactions. By incorporating superparamagnetic particles, the hydrogels become magnetically responsive, allowing for stirring within reagent droplets using magnets to improve mixing. Our experimental results showed that CMDs dissolved approximately 2.5 times faster than hemispherical ones. Numerical simulations demonstrated up to a 46% improvement in diffusion speed within the hydrogel. Particles with lower diffusion coefficients, like human antibodies, benefited most from the concave design, resulting in faster biosensor responses. The increased surface area and ease of fabrication make our CMDs efficient and adaptable for various biological and biomedical applications, particularly in point-of-care diagnostics where rapid and accurate biomarker detection is critical.

Soft temperature-responsive microgels of complex shape in stop-flow lithography

Stop-flow lithography (SFL) has emerged as a facile high-throughput fabrication method for μm-sized anisometric particles; yet, the fabrication of soft, anisometric microgels has not frequently been addressed in the literature. Furthermore, and to the best of the authors' knowledge, no soft, complex-shaped microgels with temperature-responsive behavior have been fabricated with this technology before. However, such microgels have tremendous potential as building blocks and actuating elements in rapidly developing fields, such as tissue engineering and additive manufacturing of soft polymeric building blocks, bio-hybrid materials, or soft micro-robotics. Given their great potential, we prove in this work that SFL is a viable method for the fabrication of soft, temperature-responsive, and complex-shaped microgels. The microgels, fabricated in this work, consist of poly(N-isopropylacrylamide) (pNIPAm), which is crosslinked with N,N'-methylenebis(acrylamide). The results confirm that the shape of the pNIPAm microgels is determined by the transparency mask, used in SFL. Furthermore, it is shown that, in order to realize stable microgels, a minimum threshold of crosslinker concentration of 2 wt% is required. Above this threshold, the stiffness of pNIPAm microgels can be deliberately altered by adjusting the concentration of the crosslinker. The fabricated pNIPAm microgels show the targeted temperature-responsive behavior. Within this context, temperature-dependent reversible swelling is confirmed, even for fractal-like geometries, such as micro snowflakes. Thus, these microgels provide the targeted unique combination of softness, shape complexity, and temperature responsiveness and increase the freedom of design for actuated building blocks.

Macroporous-Enabled Highly Deformable Layered Hydrogels with Designed pH Response

Environment-responsive hydrogel structures are of great interest in materials research and have a wide range of applications. By using a flow lithography technique, we report a one-step and high-throughput fabrication method for the synthesis of highly pH-responsive hydrogels with designed shape transformations. In this method, heterogeneous hydrogels with porous and nonporous layers are synthesized using a single UV exposure in a microfluidic channel. During the UV polymerization, the porous layers, which are formed by using polymerization-induced phase separation (PIPS), significantly increase the swelling capability and enhance the swelling rate of the hydrogels. Because the flow-lithography approach allows various patterns of porous/nonporous layers with great control and enables the simple integration of PIPS, resultant layered hydrogels show extraordinary deformations with desired pH response. More importantly, our fabrication approach can not only make 2D deformation of hydrogel structures such as bending but also can achieve 3D structural deformation such as helical and buckling structures, enabled by nonuniform UV polymerization we developed.

Current status and future developments in preparation and application of nonspherical polymer particles

Nonspherical polymer particles (NPPs) are nano/micro-particulates of macromolecules that are anisotropic in shape, and can be designed anisotropic in chemistry. Due to shape and surface anisotropies, NPPs bear many unique structures and fascinating properties which are distinctly different from those of spherical polymer particles (SPPs). In recent years, the research on NPPs has surprisingly blossomed in recent years, and many practical materials based on NPPs with potential applications in photonic device, material science and biomedical engineering have been generated. In this review, we give a systematic, balanced and comprehensive summary of the main aspects of NPPs related to their preparation and application, and propose perspectives for the future developments of NPPs.

Macroporous materials: microfluidic fabrication, functionalization and applications

This article provides an up-to-date highly comprehensive overview (594 references) on the state of the art of the synthesis and design of macroporous materials using microfluidics and their applications in different fields.