Controlling the Orientation of Droplets in Ellipsoid-Filled Polymeric Emulsions with Particle Parameters and Flow Conditions

Vorticity-Aligned Droplet Bands in Sheared Immiscible Polymer Blends Induced by Solid Particles

The spatiotemporal organization of complex fluids under flow can be strongly affected by incorporating solid particles. Here, we report that a monolayer of interfacially active microspheres preferentially wetted by the matrix phase can bridge droplets into vorticity-aligned bands in immiscible polymer blends at intermediate particle concentrations and low shear rates. Strong particle bridging ability and the formation of rigid anisotropic droplet bands with a negligible inertia effect in the Newtonian matrix are suggested to be responsible for the vorticity orientation of droplet bands during slow shear flow, which could be understood based on Jeffery orbit theory in the framework of fluid mechanics and strong confinement effect acted by shear walls and adjacent bands. However, increasing the aspect ratio of particles could restrain the formation of anisotropic bands because of reduced particle coverage and promoted droplet coalescence induced by sharp particle corners, increased and uneven distribution of particle aggregates in the matrix phase, and weakened particle bridging ability.

Mechanisms of spontaneous chain formation and subsequent microstructural evolution in shear-driven strongly confined drop monolayers

It was experimentally demonstrated by Migler and his collaborators [Phys. Rev. Lett., 2001, 86, 1023; Langmuir, 2003, 19, 8667] that a strongly confined drop monolayer sheared between two parallel plates can spontaneously develop a flow-oriented drop-chain morphology. Here we show that the formation of the chain-like microstructure is driven by far-field Hele-Shaw quadrupolar interactions between drops, and that drop spacing within chains is controlled by the effective drop repulsion associated with the existence of confinement-induced reversing streamlines, i.e., the swapping trajectory effect. Using direct numerical simulations and an accurate quasi-2D model that incorporates quadrupolar and swapping-trajectory contributions, we analyze microstructural evolution in a monodisperse drop monolayer. Consistent with experimental observations, we find that drop spacing within individual chains is usually uniform. Further analysis shows that at low area fractions all chains have the same spacing, but at higher area fractions there is a large spacing variation from chain to chain. These findings are explained in terms of uncompressed and compressed chains. At low area fractions most chains are uncompressed (spacing equals lst, which is the stable separation of an isolated pair). At higher area fractions compressed chains (with tighter spacing) are formed in a process of chain zipping along y-shaped structural defects. We also discuss the relevance of our findings to other shear-driven systems, such as suspensions of spheres in non-Newtonian fluids.