Electrostatic Suppression of the Leidenfrost State on Liquid Substrates

Weakly charged droplets fundamentally change impact dynamics on flat surfaces

Electric charges are often found in naturally or artificially formed droplets, such as raindrops and those generated by Kelvin's water dropper. In contrast to the impact of neutral droplets on a flat solid surface upon which a thin convex lens shape layer of the gas film is typically formed, we show that the delicate gas thin film can be fundamentally altered for even weakly charged droplets. As the charge level is raised above a critical level of ∼1% of the Rayleigh limit for representative impact conditions, the Maxwell stress overcomes the gas pressure buildup to deform the droplet bottom surface. A conical liquid tip forms and pierces through the gas film, leading to a circular contact line moving outwards that does not trap any gas. The critical charge level only depends on the capillary number based on the gas viscosity. This finding applies to common liquids and molten alloy droplets, providing new insights into a range of applications such as mitigating pinhole defects in additive manufacturing.

Acoustic detection of electrostatic suppression of the Leidenfrost state

At high temperatures, a droplet can rest on a cushion of its vapor (the Leidenfrost effect). Application of an electric field across the vapor gap fundamentally eliminates the Leidenfrost state by attracting liquid towards the surface. This study uses acoustic signature tracking to study electrostatic suppression of the Leidenfrost state on solid and liquid surfaces. It is seen that the liquid-vapor instabilities that characterize suppression on solid surfaces can be detected acoustically. This can be the basis for objective measurements of the threshold voltage and frequency required for suppression. Acoustic analysis provides additional physical insights that would be challenging to obtain with other measurements. On liquid surfaces, the absence of an acoustic signal indicates a different suppression mechanism (instead of instabilities). Acoustic signature tracking can also detect various boiling patterns associated with electrostatically assisted quenching. Overall, this work highlights the benefits of acoustics as a tool to better understand electrostatic suppression of the Leidenfrost state, and the resulting heat transfer enhancement.