Post-Impact Behavior of a Droplet Impacting on a Permeable Metal Mesh with a Sharp Wettability Step

Flow and Heat-Transfer Characteristics of Droplet Impingement on Hydrophilic Wires

It is a common phenomenon that droplets collide with wires in industrial production, and their flow and heat-transfer behavior significantly impact the production efficiency. This article presents an experimental and numerical study on the impact of pure water droplets on hydrophilic stainless-steel wires. The dynamic behavior and solid-liquid heat-transfer law of droplet impacting the wire are emphatically analyzed. The impact position of the droplets has a significant effect on their morphology. Under the condition of low Weber number (We), eccentric impacts tend to cause droplets to separate from the wire. Additionally, both We and wire/droplet size ratio have noticeable effects on the droplet morphology. The smaller the We, the larger the wire/droplet size ratio, and the easier it is for droplets to be captured by wires. Conversely, as We increases and the wire-to-droplet size ratio decreases, some droplets become detached from the wire, primarily exhibiting a single-film falling mode. Furthermore, the impact morphology of droplets is influenced by the Ohnesorge number (Oh). The higher the Oh, the more inclined the droplet to develop a double-film falling mode. There is obvious field synergy in the process of droplet impacting on wire. The maximum heat flux is located at the three-phase contact line, while the minimum heat flux is observed at the bubble interface. The impact position of droplets influences the temperature distribution, although its impact on the magnitude of temperature variation is minimal.

Dynamic and Quasi-static Droplet Penetration through Meshes

We investigate experimentally the effects of pore size, surface wettability, and penetration mode on the characteristics of liquid penetration through meshes. Utilizing the impact of droplets and the hydrostatic pressure, we study water penetration through superhydrophobic, hydrophobic, superhydrophilic, and hydrophilic meshes with different uniform radii and pitch values of the pores. In the case of dynamic penetration enabled by the droplet impact, our results show that surface wettability has a negligible effect on either the threshold speed of the droplet penetration or the penetrating liquid mass. The threshold droplet speed is found to be mainly determined by the synergistic effects of global and local dynamic pressures of the impacting droplet, and a modified expression for the threshold droplet speed is proposed. For the quasi-static penetration based on the applied hydrostatic pressure, we find that surface wettability and pore pitch do not affect the penetration threshold pressure but do affect the pressure at which the liquid penetration ceases. This is due to the fact that under quasi-static conditions, the droplet liquid spreads out and merges with that at the adjacent pores on the mesh underside, affecting the wetted area and, hence, the capillary pressure resisting penetration.

Physical characteristics of soil-biodegradable and nonbiodegradable plastic mulches impact conidial splash dispersal of Botrytis cinerea

Botrytis cinerea causes gray mold disease of strawberry (Fragaria ×ananassa) and is a globally important pathogen that causes fruit rot both in the field and after harvest. Commercial strawberry production involves the use of plastic mulches made from non-degradable polyethylene (PE), with weedmat made from woven PE and soil-biodegradable plastic mulch (BDM) as emerging mulch technologies that may enhance sustainable production. Little is known regarding how these plastic mulches impact splash dispersal of B. cinerea conidia. The objective of this study was to investigate splash dispersal dynamics of B. cinerea when exposed to various plastic mulch surfaces. Mulch surface physical characteristics and conidial splash dispersal patterns were evaluated for the three mulches. Micrographs revealed different surface characteristics that have the potential to influence splash dispersal: PE had a flat, smooth surface, whereas weedmat had large ridges and BDM had an embossed surface. Both PE mulch and BDM were impermeable to water whereas weedmat was semi-permeable. Results generated using an enclosed rain simulator system showed that as the horizontal distance from the inoculum source increased, the number of splash dispersed B. cinerea conidia captured per plate decreased for all mulch treatments. More than 50% and approximately 80% of the total number of dispersed conidia were found on plates 10 and 16 cm away from the inoculum source across all treatments, respectively. A significant correlation between the total and germinated conidia on plates across all mulch treatments was detected (P<0.01). Irrespective of distance from the inoculum source, embossed BDM facilitated higher total and germinated splashed conidia (P<0.001) compared to PE mulch and weedmat (P = 0.43 and P = 0.23, respectively), indicating BDM's or embossed film's potential for enhancing B. cinerea inoculum availability in strawberry production under plasticulture. However, differences in conidial concentrations observed among treatments were low and may not be pathologically relevant.

Drop impact on a mesh - Viscosity effect

Using a mesh surface is a promising technique in oil-water separation applications. In this paper, we investigated the dynamic impact of a silicone oil drop with different viscosities on an oleophilic mesh experimentally, which will help to define the critical conditions of the oil-water separation process. Four impact regimes were observed by controlling the impact velocity: deposition, partial imbibition, pinch-off, and separation. Thresholds of deposition, partial imbibition, and separation regimes were estimated, by balancing the inertia, capillary, and viscous forces. During the deposition and partial imbibition phenomena, the maximum spreading ratio (β_max) increases with the Weber number. In contrast, in the case of the separation phenomenon, no significant effect of the Weber number on β_max has been observed. Based on energy balance, we predicted the maximum elongation length of the liquid under the mesh during the partial imbibition phenomenon; the predicted data agrees well with the experimental data.

A new methodology for measuring solid/liquid interfacial energy

HYPOTHESIS

The interfacial energy γ_sl between a solid and a liquid designates the affinity between these two phases, and in turn, the macroscopic wettability of the surface by the fluid. This property is needed for precise control of fluid-transport phenomena that affect the operation/quality of commercial devices/products. Although several indirect or theoretical approaches can quantify the solid/liquid interfacial energy, no direct experimental procedure exists to measure this property for realistic (i.e. rough) surfaces. Makkonen hypothesized that the frictional resistance force per unit contact-line length is equal to the interfacial energy on smooth surfaces, which, however, are rarely found in practice. Consequently, the hypothesis that Makkonen's assumption may also hold for rough surfaces (which are far more common in practice) arises naturally. If so, a reliable and simple experimental methodology of obtaining γ_sl for rough surfaces can be put forth. This is accomplished by performing dynamic contact-angle experiments on rough surfaces that quantify the relationship between the frictional resistance force per unit contact-line length acting on an advancing liquid (F_p,a) and the surface roughness in wetting configurations.

EXPERIMENT

We perform static and advancing contact-line experiments with aqueous and organic liquids on different hydrophilic surfaces (Al, Cu, Si) with varying Wenzel roughnesses in the range 1-2. These parameters are combined with the liquid's known surface tension to determine F_p,a.

FINDINGS

F_p,a rises linearly with the surface roughness. Analysis based on existing theories of wetting and contact-angle hysteresis reveals that the slope of F_p,a vs.Wenzel roughness is equal to the solid/liquid interfacial energy, which is thus determined experimentally with the present measurements. Interfacial energies obtained with this experimental approach are within 12% of theoretically predicted values for several solid/liquid pairs, thereby validating this methodology.

Spectacular Behavior of a Viscoelastic Droplet Impinging on a Superhydrophobic Mesh

Spray formation using the droplet impact on superhydrophobic mesh surfaces is particularly important because of its application in different industries. The present study revealed that adding a trivial amount of the poly(ethylene oxide) (PEO) polymer to a water droplet can considerably change the impact phenomena on the superhydrophobic mesh surfaces and suppress the spray formation. Droplet rebound is observed only in a narrow range of impact velocities of PEO aqueous droplets when the tiny filaments still connect the surface and droplet. Rebound suppression and deposition of the PEO aqueous droplet is attributed to the higher interaction between the polymer chains and the superhydrophobic mesh surface. After a critical impact velocity and We number which is independent of the PEO concentration, the liquid penetrates the mesh pores. The penetrated liquid formed the ligaments that grow until they reach the maximum length and surprisingly retract back to the mesh surface and the mother droplet. The ligaments destabilized at low PEO concentrations (c = 0.5 and 1 g/L) and a mesh opening size of H = 357 μm to the crest swell droplets when the droplet size is reduced by increasing the impact velocity. The ligament fragmentation and droplet detachment are observed only at high impact velocities when c = 0.5 and 1 g/L and H = 357 μm. The result shows that the PEO additive does not significantly affect the maximum spreading diameter. An empirical model to calculate the maximum spreading factor is developed.

Penetration and aerosolization of cough droplet spray through face masks: A unique pathway of transmission of infection

The advent of the COVID-19 pandemic has necessitated the use of face masks, making them an integral part of the daily routine. Face masks occlude the infectious droplets during any respiratory event contributing to source control. In the current study, spray impingement experiments were conducted on porous surfaces like masks having a different porosity, pore size, and thickness. The spray mimics actual cough or a mild sneeze with respect to the droplet size distribution (20–500 μm) and velocity scale (0–14 m/s), which makes the experimental findings physiologically realistic. The penetration dynamics through the mask showed that droplets of all sizes beyond a critical velocity penetrate through the mask fabric and atomize into daughter droplets in the aerosolization range, leading to harmful effects due to the extended airborne lifetime of aerosols. By incorporating spray characteristics along with surface tension and viscous dissipation of the fluid passing through the mask, multi-step penetration criteria have been formulated. The daughter droplet size and velocity distribution after atomizing through multi-layered masks and its effects have been discussed. Moreover, the virus-emulating particle-laden surrogate respiratory droplets are used in impingement experiments to study the filtration and entrapment of virus-like nanoparticles in the mask. Furthermore, the efficacy of the mask from the perspective of a susceptible person has been investigated.

Efficacy of homemade face masks against human coughs: Insights on penetration, atomization, and aerosolization of cough droplets

Ever since the emergence of the ongoing COVID-19 pandemic, the usage of makeshift facemasks is generally advised by policymakers as a possible substitute for commercially available surgical or N95 face masks. Although such endorsements could be economical and easily accessible in various low per-capita countries, the experimental evidence on the effectiveness of such recommendations is still lacking. In this regard, we carried out a detailed experimental investigation to study the fate of a large-sized surrogate cough droplet impingement at different velocities (corresponding to mild to severe coughs) on various locally procured cloth fabrics. Observation shows that larger ejected droplets (droplets that would normally settle as fomites in general) during a coughing event have enough momentum to penetrate single-layer cloth masks; the penetrated volume atomize into smaller daughter droplets that fall within aerosol range, thereby increasing infection potential. Theoretically, two essential criteria based on the balances of viscous dissipation-kinetic energy and surface tension-kinetic energy effects have been suggested for the droplet penetration through mask layers. Furthermore, a new parameter called η (the number density of pores for a fabric) is developed to characterize the volume penetration potential and subsequent daughter droplet size. Finally, the effect of mask washing frequency is analyzed. The outcomes from the current study can be used as a guide in selecting cloth fabrics for stitching multi-layered.

Hydrophobized metallic meshes can ease water droplet rolling

Rolling liquid droplets are of great interest for various applications including self-cleaning of surfaces. Interfacial resistance, in terms of pinning and shear rate, has a critical role in droplet rolling dynamics on hydrophobic surfaces. Lowering the interfacial resistance requires reducing the droplet wetting length and droplet fluid contact area on hydrophobic surfaces. The present study examines droplet rolling behavior on inclined hydrophobized metallic meshes, which facilitate reduced wetting length and contact area of droplets. Experiments are carried out using a high-speed recording facility to evaluate droplet translational and rolling velocities over various sizes of hydrophobized meshes. The flow field inside the droplet fluid is simulated in 3-dimensional space mimicking the conditions of experiments. The findings reveal that droplet translational velocity attains significantly higher values for hydrophobized meshes than plain hydrophobized metallic surfaces. Increasing the mesh size enhances the droplet velocity and reduces the droplet kinetic energy dissipation created by interfacial surface tension and shear forces. Increasing the droplet volume enhances the droplet velocity despite the fact that pinning and frictional forces increase at the liquid-mesh interface. Hence, for rolling droplets on the mesh surface, the increase in the gravitational force component becomes larger than the increase in interfacial pinning and frictional forces.

Jet Impact on Superhydrophobic Metal Mesh

Liquid-jet impact on porous, relatively thin solids has a variety of applications in heat transfer, filtration, liquid-fuel atomization, incontinence products, and solid-substrate erosion, among others. Many prior studies focused on liquid-jet impact on impermeable substrates, and some have investigated the hydraulic jump phenomenon. In the present work, the liquid jet strikes a superhydrophobic, permeable, metal mesh orthogonally, and the radial spreading and throughflow of the liquid are characterized. The prebreakthrough hydraulic jump, the breakthrough velocity, and the postbreakthrough spatial distributions of the liquid are investigated by varying the liquid properties (density, surface tension, and viscosity) and the openness of the metal mesh. The hydraulic jump radius in the prebreakthrough regime increases with jet velocity and is independent of the liquid properties and mesh geometry (pore size, wire diameter and pitch). The breakthrough velocity increases with surface tension of the liquid and decreases with the mesh opening diameter and liquid viscosity. A simple analytical model predicts the jet breakthrough velocity; its predictions are in accordance with the experimental observations. In the postbreakthrough regime, as the jet velocity increases, the liquid flow rate penetrating the mesh shows an initially steep increase, followed by a plateau, which is attributed to a Cassie-Baxter-to-Wenzel transition at the impact area of the mesh.

On secondary atomization and blockage of surrogate cough droplets in single- and multilayer face masks

Face masks prevent transmission of infectious respiratory diseases by blocking large droplets and aerosols during exhalation or inhalation. While three-layer masks are generally advised, many commonly available or makeshift masks contain single or double layers. Using carefully designed experiments involving high-speed imaging along with physics-based analysis, we show that high-momentum, large-sized (>250 micrometer) surrogate cough droplets can penetrate single- or double-layer mask material to a significant extent. The penetrated droplets can atomize into numerous much smaller (<100 micrometer) droplets, which could remain airborne for a significant time. The possibility of secondary atomization of high-momentum cough droplets by hydrodynamic focusing and extrusion through the microscale pores in the fibrous network of the single/double-layer mask material needs to be considered in determining mask efficacy. Three-layer masks can effectively block these droplets and thus could be ubiquitously used as a key tool against COVID-19 or similar respiratory diseases.

Revisiting the supplementary relationship of dynamic contact angles measured by sessile-droplet and captive-bubble methods: Role of surface roughness

HYPOTHESIS

Quantitative characterization of surface wettability through contact angle (CA) measurement using the sessile droplet (SD) or captive bubble (CB) methods is often limited by the intrinsic wetting properties of the substrate. Situations may arise when an extreme surface wettability may preclude using one of the two methods for predicting the behaviors of droplets or bubbles on the surface. This warrants a relationship between the dynamic CAs measured via the SD and CB methods. While the two dynamic CAs (e.g., the advancing CA of SD and receding CA of CB) add up to 180° on a smooth surface, the simple geometric supplementary principle may not apply for rough surfaces.

EXPERIMENTS

We perform a systematic wettability characterization of solid substrates with varying degrees of roughness using the sessile-droplet and captive-bubble methods, and interpret the experimental observations using a theoretical model.

FINDINGS

The dynamic contact angles measured by the sessile-droplet and captive-bubble methods deviate from the supplementary principle as the surface roughness is increased. We present a theoretical explanation for this disparity and predict the values of the contact angles using prevalent thermodynamic models of wetting and contact-angle hysteresis on rough substrates. The theoretical prediction is in good agreement with the experimental observations.

Wettability-Engineered Meshes for Gas Microvolume Precision Handling in Liquids

The interaction of rising gas bubbles with submerged air-repelling or air-attracting surfaces is relevant to various technological applications that rely on gas-microvolume handling or removal. This work demonstrates how submerged metal meshes with super air-attracting/repelling properties can be employed to manipulate microvolumes of air, rising buoyantly in the form of bubbles in water. Superaerophobic meshes are observed to selectively allow the passage of air bubbles depending on the mesh pore size, the bubble volume-equivalent diameter, and the bubble impact velocity on the mesh. On the other hand, superaerophilic meshes reduce or amplify the volume captured from a train of incoming bubbles. Finally, a spatial wettability pattern on the mesh is used to control the size of the outgoing bubble, and an empirical relation is formulated to predict the released gas volume. The study demonstrates how porous materials with controlled wettability can be used to precisely modulate and control the outcome of bubble/mesh interactions.