Influence of Steric Norbornene Co-units on the Crystallization and Memory Effect of Polybutene-1 Copolymers

Dramatically Accelerating II-I Crystal Phase Transition of Polybutene‑1 by In Situ Incorporation of H-Shape Long-Chain-Branching Structures

This communication reports an effective strategy helping address the long-troubling melt processing issue of isotactic polybutene-1 (i-PB) caused by its extremely slow II-I crystal phase transition. The solution lies in a facile synthesis of i-PB containing H-shape long-chain-branching structures (LCB-i-PB) by applying a so-called ω-alkenylmethyldichlorosilane copolymerization-hydrolysis (ACH) chemistry to butene-1 polymerization with Ziegler-Natta or metallocene catalysts. It is evident that the H-shape LCB structures effectively enhance chain entanglements of i-PB and induce an over-the-board acceleration of the overall melt crystallization process including nucleation, form II crystallization, and form II-form I phase transition. As i-PB usually requires up to a week to reach equilibrium of the II-I phase transition, it is found that with LCB-i-PB such a transition is almost finished within as short as 24 h to even higher degrees.

Melt memory in random ethylene-1-alkene copolymers

Chain flexibility or stiffness based polymer conformation plays a crucial role in affecting the dynamics and kinetics of polymers, which is related to the hierarchical architecture of chains. A series of random copolymers of ethylene and 1-alkenes including 1-hexene, 1-octene, and 1-dodecene were synthesized with metallocene catalysts. The crystallization behavior and memory effect in random ethylene-1-alkene copolymers with different side groups were investigated via differential scanning calorimetry (DSC) and wide-angle X-ray scattering (WAXS). Rheological tests were performed for understanding their dynamical behavior. The results show that the melting peak and the viscosity decrease but the orthorhombic crystal dimensions increase with co-unit contents increasing in the copolymers. It was found that the scaling relationship between the zero shear viscosity (η0) and molecular weight (Mn) of the copolymers containing ethylene-1-hexene and ethylene-1-octene is 3.6, which is higher than the classical scaling value of 3.4. The memory of crystals in the melt is enhanced with the increase of 1-alkene contents but is independent of the types of 1-alkenes. The enhanced melt memory effect in the copolymers was proposed due to the effect of the 1-alkene based side groups on the dynamics of polymer chains. The present work would be helpful to understand the chain stiffness based polymer dynamics and processing of polyolefins and copolymers prepared with the metallocene catalyst.

Challenging Isodimorphism Concepts: Formation of Three Crystalline Phases in Poly(hexamethylene-ran-octamethylene carbonate) Copolymers

In this work, poly(hexamethylene-ran-octamethylene carbonate) copolycarbonates were synthesized by melt polycondensation in a wide range of compositions. The copolymers displayed some of the characteristic isodimorphic thermal behavior, such as crystallization for all the compositions and a pseudoeutectic behavior of the melting temperature (Tm) versus composition. The pseudoeutectic point was located at 33 mol % poly(octamethylene carbonate) (POC) content (i.e., corresponding to the PH67O33C copolymer). Surprisingly, the crystallinities (Xc) for a wide range of copolymer compositions were higher than those of the parent components, a phenomenon that has not been observed before in isodimorphic random copolymers. The structural characterization, performed by wide-angle X-ray scattering (WAXS) and small-angle X-ray scattering experiments, revealed unexpected results depending on composition. On the one hand, the poly(hexamethylene carbonate) (PHC)- and POC-rich copolymers crystallize in PHC- and POC-type crystals, as expected. Moreover, upon cooling and heating, in situ WAXS experiments evidenced that these materials undergo reversible solid-solid transitions [δ-α (PHC) and δ-α-β (POC)] present in the parent components but at lower temperatures. On the other hand, a novel behavior was found for copolymers with 33-73 mol % POC (including the pseudoeutectic point), which are those with higher crystallinities than the parent components. For these copolymers, a new crystalline phase that is different from that of both homopolymers was observed. The in situ WAXS results for these copolymers confirmed that this novel phase is stable upon cooling and heating and does not show any crystallographic feature of the parent components or their solid-solid transitions. FTIR experiments confirmed this behavior, revealing that the new phase adopts a polyethylene-like chain conformation that differs from the trans-dominant ones exhibited by the parent components. This finding challenges the established concepts of isodimorphism and questions whether a combination of crystallization modes (isodimorphism and isomorphism) is possible in the same family of random copolymers just by changing the composition.

Crystallization and phase transition of butene/propylene copolymers

The introduction of propylene co-units into butene/propylene random copolymers can accelerate the II–I phase transition and even induce the direct formation of trigonal form I′ from an amorphous melt.

Nascent structure memory erased in polymer stretching

Stretching of semicrystalline polymer materials is fundamentally important in their mechanical performance and industrial processing. By means of dynamic Monte Carlo simulations, we compared the parallel stretching processes between the initially bulk amorphous and semicrystalline polymers at various temperatures. In the early stage of stretching, semicrystalline polymers perform local and global melting-recrystallization behaviors at low and high temperatures, while the memory effects occur upon global melting-recrystallization at middle temperatures. However, the final crystallinities, crystalline bond orientations, chain-folding probabilities, residual stresses, and crystallite morphologies at high enough strains appear as the same at each temperature, irrelevant to the initially amorphous and semicrystalline polymers, indicating that the common post-growth melting-reorganization processes determine the final products. In addition, both final products harvest the highest crystallinities in the middle temperature region because the postgrowth stage yields the vast nuclei followed with less extent of crystal growth in the low temperature region and few nuclei followed with large extent of crystal growth in the high temperature region. Our observations imply that a large enough strain can effectively remove the thermal history of polymers, similar to the thermal treatment at a high enough temperature; therefore, the fracture strength of semicrystalline polymers depends upon their final structures in stretching, not related to their nascent semicrystalline structures.

Crystallization Behavior of Isotactic Polybutene Blended with Polyethylene

In this work, the melt crystallization behavior and the solid phase transition of isotactic polybutene (PB) were studied in the polybutene/high-density polyethylene (PB/PE) blends covering the whole composition range. For the dynamic cooling crystallization, PE exhibits almost the same crystallization temperature in all blends, whereas PB exhibits a distinct non-monotonic dependence on the composition ratio. Combining the ex situ X-ray diffraction and in situ Fourier transform infrared spectroscope, it was demonstrated that during cooling at 10 °C/min, the presence of at least 70 wt% PE can induce the formation of form I' directly from the amorphous melt. The detailed relations of polymorphism with temperature were systematically investigated for the PB/PE blends. Different from the formation of the sole tetragonal phase with ≤50 wt% PE, the trigonal form I' could crystallize directly from amorphous melt with ≥60 wt% PE, which can be further enhanced by elevating the temperature of isothermal crystallization. Interestingly, the critical lowest temperature of obtaining pure form I' was 85 °C with 70 wt% PE and decreased to 80 °C as the PE fraction was increased to 80 wt%. On the other hand, the spontaneous phase transition from the kinetically favored form II into the thermodynamically stable form I was also explored with X-ray diffraction methods. It was found that at the room temperature, phase transition kinetics can be significantly accelerated by blending at least 70 wt% PE.

Homo- and copolymerization of norbornene using tridentate IzQO palladium catalysts with dimethylaminoethyl as a side arm

Rigid IzQO–Pd catalysts were synthesized by Rh(iii)-catalyzed C–H/alkyne annulation and applied for the homo- and copolymerizations of norbornene with polar vinyl monomers.

Polymorph selection during melt crystallization of the isotactic polybutene-1 homopolymer depending on the melt state and crystallization pressure

This work investigated the crystalline forms obtained from melt crystallization in the isotactic polybutene-1 (iPB-1) homopolymer via manipulation of the temperature at which samples were melted (Tmelt) and crystallization pressure (Pcry). Unlike the results under atmospheric conditions where the molten sample crystallized into the pure form II and the crystallization temperature and kinetics were affected obviously by Tmelt, the melted sample crystallized into forms II or I' under high pressure, depending on Tmelt and Pcry. The content of form I' decreases with increasing Tmelt or decreasing Pcry. Meanwhile, the critical pressure for the formation of pure form I' increases with increasing Tmelt. The formation of form I' is attributed to the memory effect of the melt which preserved some ordered sequence of crystal and the high pressure (Pcry) which suppressed the nucleation and growth of the kinetically favored form II, which results in the formation of form I'. In addition, the melt crystallized form II transforms to form I under high pressure conditions; thus forms I, I' and II are observed. The relative contents of the three crystalline forms on samples for different Tmelt and Pcry are obtained in this work. The result shows that the crystalline forms in melt crystallization of iPB-1 can be customized by regulating the melt state and crystallization conditions.