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Urciuoli G, Zaccaria F, Zuccaccia C, Cipullo R, Budzelaar PHM, Vittoria A, Ehm C, Macchioni A, Busico V. Cocatalyst effects in Hf-catalysed olefin polymerization: taking well-defined Al-alkyl borate salts into account. Dalton Trans 2024; 53:2286-2293. [PMID: 38197161 DOI: 10.1039/d3dt04081j] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 01/11/2024]
Abstract
Hafnium catalysts for olefin polymerization are often very sensitive to the nature of cocatalysts, especially if they contain "free" aluminium trialkyls. Herein, cocatalyst effects in Hf-catalysed propene polymerization are examined for four Hf catalysts belonging to the family of CS-symmetric (Hf-CS-Met) and C2-symmetric (Hf-C2-Met) metallocenes, as well as of octahedral (Hf-OOOO) and pentacoordinated (Hf-PyAm) "post-metallocenes". The performance of the recently developed {[iBu2(PhNMe2)Al]2(μ-H)}+[B(C6F5)4]- (AlHAl) cocatalyst is compared with that of established systems like methylalumoxane, phenol-modified methylalumoxane and trityl borate/tri-iso-butylaluminium. The worst catalytic performance is observed with MAO. Conversely, the best cocatalyst varies depending on the Hf catalyst used and the performance indicator of interest, highlighting the complexity and importance of selecting the right precatalyst/cocatalyst combination. AlHAl proved to be a suitable system for all catalysts tested and, in some cases, it provides the best performance in terms of productivity (e.g. with hafnocenes). Furthermore, it generally leads to high molecular weight polymers, also with catalysts enabling easy chain transfer to Al like Hf-PyAm. This suggests that AlHAl has a low tendency to form heterodinuclear adducts with the cationic active species, therefore preventing the formation of dormant sites and/or termination events by chain transfer to Al.
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Affiliation(s)
- Gaia Urciuoli
- Department of Chemical Sciences, Federico II University of Naples, via Cinthia, 80126 Napoli, Italy.
- Department of Chemistry, Biology and Biotechnology and CIRCC, University of Perugia, via Elce di Sotto 8, 06123 Perugia, Italy.
- DPI, P.O. Box 902, 5600 AX Eindhoven, the Netherlands
| | - Francesco Zaccaria
- Department of Chemical Sciences, Federico II University of Naples, via Cinthia, 80126 Napoli, Italy.
- DPI, P.O. Box 902, 5600 AX Eindhoven, the Netherlands
| | - Cristiano Zuccaccia
- Department of Chemistry, Biology and Biotechnology and CIRCC, University of Perugia, via Elce di Sotto 8, 06123 Perugia, Italy.
- DPI, P.O. Box 902, 5600 AX Eindhoven, the Netherlands
| | - Roberta Cipullo
- Department of Chemical Sciences, Federico II University of Naples, via Cinthia, 80126 Napoli, Italy.
- DPI, P.O. Box 902, 5600 AX Eindhoven, the Netherlands
| | - Peter H M Budzelaar
- Department of Chemical Sciences, Federico II University of Naples, via Cinthia, 80126 Napoli, Italy.
| | - Antonio Vittoria
- Department of Chemical Sciences, Federico II University of Naples, via Cinthia, 80126 Napoli, Italy.
| | - Christian Ehm
- Department of Chemical Sciences, Federico II University of Naples, via Cinthia, 80126 Napoli, Italy.
- DPI, P.O. Box 902, 5600 AX Eindhoven, the Netherlands
| | - Alceo Macchioni
- Department of Chemistry, Biology and Biotechnology and CIRCC, University of Perugia, via Elce di Sotto 8, 06123 Perugia, Italy.
- DPI, P.O. Box 902, 5600 AX Eindhoven, the Netherlands
| | - Vincenzo Busico
- Department of Chemical Sciences, Federico II University of Naples, via Cinthia, 80126 Napoli, Italy.
- DPI, P.O. Box 902, 5600 AX Eindhoven, the Netherlands
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Guo X, Shao Y, Luo J, Liu Z, Liu B. The atomic defects on the (104) and (110) surfaces of the MgCl 2-supported Ziegler–Natta catalyst: a periodic DFT study. Catal Sci Technol 2022. [DOI: 10.1039/d2cy01365g] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 11/21/2022]
Abstract
This work presents a DFT study on the effects of atomic defects in the MgCl2-supported Ziegler–Natta catalyst. The adsorption behaviours of TiCl4 and internal donors on the ideal and defective MgCl2(104) and (110) surfaces were investigated.
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Affiliation(s)
- Xing Guo
- School of Chemical Engineering, East China University of Science and Technology, Shanghai 200237, China
| | - Yunqi Shao
- School of Chemical Engineering, East China University of Science and Technology, Shanghai 200237, China
| | - Jun Luo
- School of Chemical Engineering, East China University of Science and Technology, Shanghai 200237, China
| | - Zhen Liu
- School of Chemical Engineering, East China University of Science and Technology, Shanghai 200237, China
| | - Boping Liu
- College of Materials and Energy, South China Agricultural University, Guangzhou 510642, China
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Kumawat J, Gupta VK. Fundamental aspects of heterogeneous Ziegler–Natta olefin polymerization catalysis: an experimental and computational overview. Polym Chem 2020. [DOI: 10.1039/d0py00753f] [Citation(s) in RCA: 19] [Impact Index Per Article: 4.8] [Reference Citation Analysis] [Abstract] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 11/21/2022]
Abstract
Using an internal/external donor containing MgCl2-supported Ziegler–Natta catalyst is one of the important processes for polyolefin production.
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Affiliation(s)
- Jugal Kumawat
- Polymer Synthesis & Catalysis Group
- Reliance Research and Development Center
- Reliance Industries Limited
- Navi Mumbai-400701
- India
| | - Virendra Kumar Gupta
- Polymer Synthesis & Catalysis Group
- Reliance Research and Development Center
- Reliance Industries Limited
- Navi Mumbai-400701
- India
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