Emergence and Stability of Janus-Like Superstructures in an ABCA Linear Tetrablock Copolymer

Formation of Perpendicular Three-Dimensional Network Nanostructures in ABC-Star Copolymers

Perpendicular arrangements in hierarchical nanostructures show superior mechanical properties and provide great opportunities for the development of advanced membranes because different channels are connected by the perpendicular blocks. To obtain these perpendicular hierarchical nanostructures, we use a simple ABC-star terpolymer because of the existence of a conjunction point by using the A block as a polymer network template, which guides the BC phase separation accordingly. When χ_BC is 10, the formed phase and the corresponding phase diagram of ABC-star are similar to those of the AB₂ triblock because of the mixture between the B and C blocks. Interestingly, at increased χ_BC, the B and C blocks phase separate, leading to the formation of a series of perpendicular nanostructures, including perpendicular lamellae-in-lamellae (L_⊥), perpendicular lamellae-in-cylinder (C_⊥), and even perpendicular three-dimensional polymer networks (G_⊥). The corresponding stability regime of each phase is identified through the dedicated comparison of free energy, which can well explain the missing phases in Monte Carlo simulations. Our proposed design route according to the target structures and the calculated phase diagram can provide useful guidance for the experimental observation of these perpendicular nanostructures.

Periodic Patchy Spheres Self-Assembled by AmBCAn' Multiblock Terpolymers

We have designed A_mBCA_n^' multiblock terpolymers and studied their self-assembly using self-consistent field theory, aiming to generate the periodically arranged patchy spheres and thus to clarify the regulation mechanism of the number of patches. A number of two-dimensional phase diagrams are constructed for three typical architectures A₂BCA₂^', A₂BCA₃^', and A₃BCA₂^'. Four kinds of stable patchy spheres with the number of patches as 2 (S₂), 4 (S₄), 5 (S₅), and 6 (S₆) are obtained. These phases follow a common transition sequence of S₂ → S₄ → S₅ → S₆ along with the increasing of the volume fraction of C-block (f_C), which forms the core sphere patched with B-domains. Moreover, the S₆ phase exhibits the widest stability window, while S₅ has the narrowest one. The increased arms of A'-blocks in A₂BCA₃^' architecture deflect the phase boundaries toward large f_C and accordingly expand the regions of these patchy spheres due to the amplified effect of spontaneous curvature. In contrast, the increased arms of A-blocks in A₃BCA₂^' remarkably expands the window of S₆ but narrows those of the other patchy spheres, which is mainly caused by increased packing frustration resulting from the reduced extension of the more divided A-blocks. The widest window of the S₆ phase reaches Δf_C ∼ 0.13, which is readily accessed by experiment. Our work not only demonstrates a self-assembly strategy to engineer the patchy spheres, but also sheds light on the regulation mechanism of the patchy number.

Open-source platform for block polymer formulation design using particle swarm optimization

Facile exploration of large design spaces is critical to the development of new functional soft materials, including self-assembling block polymers, and computational inverse design methodologies are a promising route to initialize this task. We present here an open-source software package coupling particle swarm optimization (PSO) with an existing open-source self-consistent field theory (SCFT) software for the inverse design of self-assembling block polymers to target bulk morphologies. To lower the barrier to use of the software and facilitate exploration of novel design spaces, the underlying SCFT calculations are seeded with algorithmically generated initial fields for four typical morphologies: lamellae, network phases, cylindrical phases, and spherical phases. In addition to its utility within PSO, the initial guess tool also finds generic applicability for stand-alone SCFT calculations. The robustness of the software is demonstrated with two searches for classical phases in the conformationally symmetric diblock system, as well as one search for the Frank-Kasper [Formula: see text] phase in conformationally asymmetric diblocks. The source code for both the initial guess generation and the PSO wrapper is publicly available.

Frank-Kasper Phases Self-Assembled from a Linear A1B1A2B2 Tetrablock Copolymer

The Frank-Kasper (FK) phases self-assembled from block copolymer systems have attracted abiding interest. In this work, the formation mechanism of the complex FK phases from the self-assembly of simple A₁B₁A₂B₂ tetrablock copolymers is investigated using self-consistent field theory (SCFT). For a typical set of parameter spaces, we utilize SCFT to construct a number of phase diagrams. In these phase diagrams, the FK phases exhibit a notable stability region. The stable region of the FK phases reveals that the distribution of A₁ and A₂ blocks can be precisely regulated by tuning the ratio of the A₁/A₂ block, wherein the long A₁ blocks can aggregate within the "core" while the short A₂ blocks can form the "shell" of a spherical domain in the FK phases, respectively, to accommodate the sizes and shapes of the spherical domains in the complex spherical packing phases. Besides, we also demonstrate that the existence of the B₂ block plays a crucial factor to stabilize the FK phases.

Order and Disorder in ABCA' Tetrablock Terpolymers

Self-assembly of poly(styrene)-block-poly(isoprene)-block-poly(lactide)-block-poly(styrene) (PS-PI-PLA-PS' or SILS') tetrablock terpolymers, where the volume fractions of the first three blocks are nearly equivalent, was studied both experimentally and using the self-consistent field theory (SCFT). SCFT indicates that addition of the terminal PS' chain to a low-molecular-mass, hexagonally packed cylinders forming, SIL precursor can produce a disordered state due to preferential mixing of the polystyrene end-blocks with the PI and PLA midblocks in the SILS' tetrablock, alleviating the unfavorable contact between the highly incompatible PI and PLA segments. In contrast, SCFT predicts that higher-molar-mass triblock precursors will maintain an ordered morphology upon addition of the terminal PS' block due to stronger overall segregation strengths. These predictions were tested using three sets of SILS' polymers that were synthesized based on three precursor SIL triblock polymers differing in total molar mass (14, 30, and 47 kg mol^-1) and varying the length of the terminal PS' chain. In the lowest-molar-mass set of tetrablock polymers, the shift from order to disorder was observed in the materials at ambient temperature as the molar mass of the terminal PS' block was increased, consistent with SCFT calculations. Disorder with longer S' chain lengths was not found in the two higher-molar-mass polymer sets; the medium-molar-mass set showed both microphase separation and long-range order based on transmission electron microscopy (TEM) and small-angle X-ray scattering (SAXS), while the largest of these block polymers microphase separated but showed limited long-range order. The combination of the experimental and theoretical results presented in this work provides insights into the self-assembly of ABCA'-type polymers and highlights potential complications that arise from frustration in accessing well-ordered materials.