Promotion of Form I′ in the Polymorph Selection of Polybutene-1 during Crystallization under High Gas/Supercritical Fluid Pressure via Enhancing Chain Mobility

The Shear-Accelerated II-I Phase Transition of Isotactic Poly(1-Butene)

The II-I phase transition of isotactic poly(1-butene) (iPBu) leads to improved mechanical performance. However, this will take several weeks and increase storage and processing costs. In this work, shear forces are introduced into the supercooled iPBu melt, and the effects of isothermal crystallization temperature (Tc) and shear temperature (Tshear) on crystallization and phase transition are explored. Shear-induced transcrystalline morphology of Form II with a significantly shortened crystallization induction period can be observed at relatively high Tc (105 °C). Besides, the shear-induced Form II can transit to Form I faster than the unsheared one. In addition, the phase transition rate increases as the Tshear decreases, with the fastest rate occurring at Tshear of 120 °C. The half transition time (t1/2) is measured as 6.3 h when Tc = 105 °C, Tshear = 120 °C, which is much shorter than the 20.7 h required for unsheared samples. The accelerated phase transition of iPBu can be attributed to the stretching of molecular chains, resulting from shear treatment. This study provides a quantitative analysis of the influence of the shear treatment and the Tshear on the II-I phase transition rate. It also presents a cost-effective and straightforward approach for expediting the phase transition process.

Effect of Annealing Process and Molecular Weight on the Polymorphic Transformation from Form II to Form I of Poly(1-butene)

Poly(1-butene) (PB-1) resin has excellent mechanical properties, outstanding creep resistance, environmental stress crack resistance and other excellent properties. However, PB-1 resin experiences a crystal transformation for a period, which seriously affects the production efficiency and directly restricts its large-scale commercial production and application. The factors affecting the crystal transformation of PB-1 are mainly divided into external and internal factors. External factors include crystallization temperature, thermal history, nucleating agent, pressure, solvent induction, etc., and internal factors include chain length, copolymerization composition, isotacticity, its distribution, etc. In this study, to avoid the interference of molecular weight distribution on crystallization behavior, five PB-1 samples with narrow molecular weight distribution (between 1.09 and 1.44) and different molecular weights (from 23 to 710 k) were chosen to research the influence of temperature and time in the step-by-step annealing process and molecular weight on the crystal transformation by differential scanning calorimetry (DSC). When the total annealing time was the same, the step-by-step annealing process can significantly accelerate the rate of transformation from crystal form II to I. PB-1 samples with different molecular weights have the same dependence on annealing temperature, and the optimal nucleation temperature (i.e., low annealing temperature, T_l) and growth temperature (i.e., high annealing temperature, T_h) were -10 °C and 40 °C, respectively. At these two temperatures, the crystal form I obtained by step-by-step annealing had the highest content; other lower or higher annealing temperatures would reduce the rate of crystal transformation. When the annealing temperature was the same, crystal form I first increased with annealing time t_l, then gradually reached a plateau, but the time to reach a plateau was different. The crystalline form I contents of the samples with lower molecular weight increased linearly with annealing time t_h. However, the crystalline form I contents of the samples with higher molecular weight increased rapidly with annealing time t_h at the beginning, and then transformation speed from form II to form I slowed down, which implied that controlling T_l/t_l and T_h/t_h can tune the different contents of form I and form II. At the same T_l/t_l or T_h/t_h, with increasing molecular weight, the transformation speed from form II to form I via the step-by-step annealing process firstly increased and then slowed down due to the competition of the number of linked molecules and molecular chain mobility during crystallization. This study definitely provides an effective method for accelerating the transformation of poly(1-butene) crystal form, which not only has important academic significance, but also has vital industrial application.

Autoclave foaming and steam-chest molding of polypropylene/polybutene-1 blend bead foams and their crystallization and mechanical properties

Expanded polypropylene (EPP) foams have showed wide applications in our daily life, such as automotive and packaging. Usually, autoclave foaming combined with steam-chest molding is the main artwork to prepare the high-precision EPP foam products. However, the foaming behavior of EPP and the excessive pressure required for molding still need to be further improved, which is great significance for energy saving and cost saving, etc. Herein, this study finds that adding a certain amount of polybutene-1 (PB-1) into the PP can help to reduce the temperature and pressure required for foaming/molding, and to broaden the foaming temperature. For example, in order to make the foam beads bonding well and with the expansion ratio of 20, the molding pressure should be higher than 2.7 bar for Neat PP foams, but just 1.5 bar for PP/PB-1 mixtures. Moreover, the effects of PB-1 content on the crystallization properties and foaming/molding behaviors of the PP/PB-1 bead foams are illustrated, and then the mechanical properties are also studied. Furthermore, the low-pressure foaming strategy presented here is beneficial for reducing the barriers of energy consumption and promoting the development of new bead foam materials.

Crystal structures, crystallization and II-I transition behaviors of iPB-1 in iPB-1/UHMWPE blends - Part 1. Crystal structures and crystallization behaviors

Isotactic polybutene-1 (iPB-1) is of particular commercial interest due to its excellent mechanical performances. The form I polymorph is preferred in most industrial applications, while the form II is kinetically...