Sustainable, Malleable, and Recyclable Castor Oil-Derived Poly(urethane urea) Networks with Tunable Mechanical Properties and Shape Memory Performance Based on Dynamic Piperazine–Urea Bonds

Chemically Recyclable, Reprocessable, and Mechanically Robust Reversible Cross-Linked Polyurea Plastics for Fully Recyclable Aramid Fiber Reinforced Composites

Aramid fiber reinforced composites (AFRCs) have received increasing attention because of their excellent comprehensive performance including high mechanical strength, high modulus, and light weight. However, full recycling of AFs from ARCFs is difficult to achieve. Herein, fully recyclable ARCFs are fabricated using reversible cross-linked polyurea plastics (PUHA) as the matrix. PUHA plastics are fabricated by cross-linking linear polyurea using hemiaminal groups. By changing the main chain structures, two types of PUHA plastics are prepared with excellent mechanical performance, which is comparable to that of traditional engineering plastics. PUHA plastics can be reprocessed at least five times without losing their original mechanical properties because of the dynamic exchangeability of the hemiaminal groups. Meanwhile, PUHA plastics can be rapidly depolymerized into linear polyurea under acidic conditions. When PUHA plastics are used as a matrix to fabricate AFRCs, the AFRCs exhibit excellent mechanical strength. Moreover, due to the simple chemical recycling ability of PUHA plastics, AFRCs can be fully decomposed into intact AFs and linear polyurea with high purity. This work presents the use of reversible cross-linked polyurea plastics in the fabrication of fully recyclable AFRCs and provides the future direction of developing fully recyclable and high-performance fiber-reinforced composites.

Using tannin as a biological curing agent to design fully bio-based epoxidized natural rubber/polylactic thermoplastic vulcanizates with mechanical robustness and multi-stimuli-responsive shape memory properties

To effectively mitigate carbon emissions and promote sustainability in the polymer field, biological macromolecules have emerged as a prominent strategy for fabricating functional materials. Herein, tannin (TA) was used as a biological curing agent to design fully bio-based polylactic/epoxidized natural rubber thermoplastic vulcanizates (PLA/ENR TPVs) with mechanical robustness and multi-stimuli-responsive shape memory properties. A dual cross-linking network, comprising both covalent bonds and hydrogen bonds, was successfully constructed in the ENR phase. A special co-continuous morphology was concomitantly constructed in the TPVs, which promoted effective stress transfer between the PLA and ENR phases, endowing the TPVs with balanced stiffness-toughness and shape memory properties. Moreover, the photothermal effect of TA also made it respond to near-infrared light and sunlight, which achieved the non-contact multistage shape memory performance, revealing the significant potential of the TPVs in the field of actuators.

Non-Isocyanate Synthesis of Covalent Adaptable Networks Based on Dynamic Hindered Urea Bonds: Sequential Polymerization and Chemical Recycling

The development of environmentally sustainable processes for polymer recycling is of paramount importance in the polymer industry. In particular, the implementation of chemical recycling for thermoset polymers via covalent adaptable networks (CANs), particularly those based on the dynamic hindered urea bond (HUB), has garnered intensive attention from both the academic and industrial sectors. This interest stems from its straightforward chemical structure and reaction mechanism, which are well-suited for commercial polyurethane and polyurea applications. However, a substantial drawback of these CANs is the requisite use of toxic isocyanate curing agents for their synthesis. Herein, we propose a new HUB synthesis pathway involving thiazolidin-2-one and a hindered amine. This ring-opening reaction facilitates the isocyanate-free formation of a HUB and enables sequential reactions with acrylate and epoxide monomers via thiol-Michael and thiol-epoxy click chemistry. The CANs synthesized using this methodology exhibit superior reprocessability, chemical recyclability, and reutilizability, facilitated by specific catalytic and solvent conditions, through the reversible HUB, thiol-Michael addition, and transesterification processes.

Bio-Based Thermosetting Resins: From Molecular Engineering to Intrinsically Multifunctional Customization

Recent years have witnessed a growing interest in bio-based thermosetting resins in terms of environmental concerns and the desire for sustainable industrial practices. Beyond sustainability, utilizing the structural diversity of renewable feedstock to craft bio-based thermosets with customized functionalities is very worthy of expectation. There exist many bio-based compounds with inherently unique chemical structures and functions, some of which are even difficult to synthesize artificially. Over the past decade, great efforts are devoted to discovering/designing functional properties of bio-based thermosets, and notable progress have been made in antibacterial, antifouling, flame retardancy, serving as carbon precursors, and stimuli responsiveness, among others, largely expanding their application potential and future prospects. In this review, recent advances in the field of functional bio-based thermosets are presented, with a particular focus on molecular structures and design strategies for discovering functional properties. Examples are highlighted wherein functionalities are facilitated by the inherent structures of bio-based feedstock. Perspectives on issues regarding further advances in this field are proposed at the end.

Upcycling discarded polyethylene terephthalate plastics into superior tensile strength and impact resistance materials with a facile one-pot process

Discarding PET plastic (dPET) causes serious environmental pollution and enormous fossil resources waste. Processing techniques have mainly focused on the conversion of dPET into monomers, with minimal reports highlighting their transformation into high-value materials. This work intends to transform dPET into a high-performance material with potential alternative value in harsh production environments. The soft and hard segments of the thermoplastic polyester elastomeric (TPEE) molecular structure are reacted and cross-linked with dPET using a facile one-pot process, and two main polymers, (C8H4O4)n and ((C16H18O4)0.76·(C4H8O)0.24)n are generated after the reaction. Through chemical reactions between TPEE and dPET, new characteristic products and chemical bond-crossing structures are formed, while the resulting product particles or multiple TPEE particles are anchored by the high viscosity of dPET, which endows the material with superior tensile strength (34.21 MPa) and impact resistance. The glass transition temperature (Tg) of the material implies that neither the molecular chain nor the chain segments can move, while only the atoms or groups composing the molecule vibrate at their equilibrium positions. The development of this new treatment method may contribute to the reduction of environmental pollution and the improvement of the high-value conversion and utilization of dPET.

Bio-Based Vitrimeric Silicone Materials with High-Strength, Reprocessable, Healing, and Transparent Properties

Developing reprocessable polymeric materials from earth-abundant elements and renewable biomass is attractive for dealing with fossil resource crisis and achieving sustainable development. Based on the unique reactivity of biomass-derived gluconolactone, polydimethylsiloxane (PDMS) terminated with glucosamide groups is synthesized and used for preparing a series of silicone boronic ester based vitrimers. The whole preparation process is quite straightforward without any purification required and highly efficient with water as the only byproduct. The mechanical properties of obtained vitrimers can be precisely controlled by adjusting the content of 1,4-benzenediboronic acid or the molecular weight of PDMS precursor, producing boronic ester based vitrimers ranging from soft elastomers to rigid plastics. The obtained vitrimers exhibit excellent thermal stability, robust reprocessability, and efficient healing capacity. By encapsulating green-emitting CsPbBr3 nanocrystals, these materials are fabricated into hydrophobic, transparent, and luminescent coatings, promising for applications in flexible optical devices.

High-Performance, Light-Stimulation Healable, and Closed-Loop Recyclable Lignin-Based Covalent Adaptable Networks

In this work, high-performance, light-stimulation healable, and closed-loop recyclable covalent adaptable networks are successfully synthesized from natural lignin-based polyurethane (LPU) Zn2+ coordination structures (LPUxZy). Using an optimized LPU (LPU-20 with a tensile strength of 28.4 ± 3.5 MPa) as the matrix for Zn2+ coordination, LPUs with covalent adaptable coordination networks are obtained that have different amounts of Zn. When the feed amount of ZnCl2 is 9 wt%, the strength of LPU-20Z9 reaches 37.3 ± 3.1 MPa with a toughness of 175.4 ± 4.6 MJ m-3 , which is 1.7 times of that of LPU-20. In addition, Zn2+ has a crucial catalytic effect on "dissociation mechanism" in the exchange reaction of LPU. Moreover, the Zn2+ -based coordination bonds significantly enhance the photothermal conversion capability of lignin. The maximum surface temperature of LPU-20Z9 reaches 118 °C under the near-infrared illumination of 0.8 W m-2 . This allows the LPU-20Z9 to self-heal within 10 min. Due to the catalytic effect of Zn2+ , LPU-20Z9 can be degraded and recovered in ethanol completely. Through the investigation of the mechanisms for exchange reaction and the design of the closed-loop recycling method, this work is expected to provide insight into the development of novel LPUs with high-performance, light-stimulated heal ability, and closed-loop recyclability; which can be applied toward the expanded development of intelligent elastomers.

Improving Sustainability through Covalent Adaptable Networks in the Recycling of Polyurethane Plastics

The global plastic waste problem has created an urgent need for the development of more sustainable materials and recycling processes. Polyurethane (PU) plastics, which represent 5.5% of globally produced plastics, are particularly challenging to recycle owing to their crosslinked structure. Covalent adaptable networks (CANs) based on dynamic covalent bonds have emerged as a promising solution for recycling PU waste. CANs enable the production of thermoset polymers that can be recycled using methods that are traditionally reserved for thermoplastic polymers. Reprocessing using hot-pressing techniques, in particular, proved to be more suited for the class of polyurethanes, allowing for the efficient recycling of PU materials. This Review paper explores the potential of CANs for improving the sustainability of PU recycling processes by examining different types of PU-CANs, bond types, and fillers that can be used to optimise the recycling efficiency. The paper concludes that further research is needed to develop more cost-effective and industrial-friendly techniques for recycling PU-CANs, as they can significantly contribute to sustainable development by creating recyclable thermoset polymers.

Mechanically Strong and Tough Poly(urea-urethane) Thermosets Capable of Being Degraded under Mild Condition

The development of degradable polymeric materials such as degradable polyurethane or polyurea has been much highlighted for resource conservation and environmental protection. Herein, a facile strategy of constructing mechanically strong and tough poly(urea-urethane) (PUU) thermosets that can be degraded under mild conditions by using triple boron-urethane bonds (TBUB) as cross-linkers is demonstrated. By tailoring the molecular weight of the soft segment of the prepolymers, the mechanical performance can be finely controlled. Based on the cross-linking of TBUB units and hydrogen-binding interactions between TBUB linkages, the as-prepared PUU thermosets have excellent mechanical strength of ≈40.2 MPa and toughness of ≈304.9 MJ m^-3 . Typically, the PBUU900 strip can lift a barbell with 60 000 times its own weight, showing excellent load-bearing capacity. Meanwhile, owing to the covalent cross-linking of TBUB units, all the PUU thermosets show initial decomposition temperatures over 290 °C, which are comparable to those of the traditional thermosets. Moreover, the TBUB cross-linked PUU thermosets can be easily degraded in a mild acid solution. The small pieces of the PBUU sample can be fully decomposed in 1 m HCl/THF solution for 3.5 h at room temperature.

Bio-Based, Self-Healing, Recyclable, Reconfigurable Multifunctional Polymers with Both One-Way and Two-Way Shape Memory Properties

Shape memory polymers (SMPs) have attracted wide attention over the past few decades due to their fantastic applications in modern life. Nevertheless, excellent self-healing properties, recyclability, solid-state plasticity, and reversible shape-switching ability are necessary but can rarely be satisfied in one material. Herein, we report multifunctional SMPs by constructing a dynamic boronic ester bond cross-linking network using sustainable Eucommia ulmoides gum as a raw material. Thanks to the crystallization and wide melting temperature range, these kinds of SMPs have thermal-triggered one-way shape memory performance and show two-way shape memory properties, whether under constant stress or stress-free conditions. Owing to the dynamic nature of the boronic ester bond, it exhibits good self-healing properties (near 100% at 80 °C), shape reconfigurability, and chemical recyclability. In addition, by incorporating multiwalled carbon nanotubes, the formed composite is responsive to 808 nm near-infrared light. Its applications are further exploited, including photoresponsive actuators, vascular stents, and light-driven switches. This paper provides a simple way for fabricating multifunctional SMPs, and the as-prepared materials have potential applications in diverse fields, such as biomedicine, intelligent sensing, and soft robotics.

Design of epoxidized natural rubber/poly(lipoic acid) elastomer with fast and efficient self-healing under a mild temperature

Most of the dynamic covalent bonds (DCBs) for self-healing rubber must be activated at relatively high temperatures due to the requirement of high energy during the exchange of dynamic bonds, which may lead to unexpected degradation or excessive crosslinking of rubber. Herein, we designed and fabricated a highly stretchable, self-healable and reprocessable rubber by introducing dynamic disulfide bonds into the crosslink network of epoxidized natural rubber (ENR). Lipoic acid (LA) was firstly uniformly dispersed into ENR via a latex film formation technique, and then underwent a dynamic covalent ring-opening self-polymerization during hot pressing process, during which the carboxyl group of poly(LA) attacked the epoxy group of ENR to form β-hydroxyl ester bond crosslinks. As a result, a revisable covalently crosslinked network without rigid steric hindrance groups was constructed, which exhibited a super self-healing efficiency of 99 % after self-healing at 80 °C for only 3 h. The elongation at break of the elastomer could reach 1115 % and the recovery rate of reprocessing was as high as 91 %.

Scalable Production of Self-Toughening Plant Oil-Based Polyurethane Elastomers with Multistimuli-Responsive Functionalities

Plant oils are becoming of high industrial importance due to the persisting challenges befalling with the utilization of fossil fuels. Thus, developing methodologies to produce multifunctional materials by taking advantage of the unique structure of plant oil is highly desired. In this study, castor oil served as a cross-linker and soft segments, by incorporating scalable rhodamine 6G derivatives, to systematically synthesize a series of smart polymers that possess self-toughening and multistimuli-responsive capabilities. The polyurethane elastomers showed 10 times and 60 times increases in tensile strength and toughness, respectively, in comparison with the unmodified polyurethane due to the existence of large amounts of hydrogen bonding, dynamic C-N spiro bonds, rigid benzene ring, and high cross-link densities. The novel polyurethane elastomers exhibited excellent reversible multichromic behaviors in response to light, pH, and mechanics. Notably, the resulting polyurethane elastomers exhibited ultrasensitive sustained photochromism with tunable white emission and rapid reversibility. This study provides a simple and effective strategy to utilize plant oil for multifunctional material preparation and paves the way to open access for application of plant oil-based products in a variety of industry applications, such as sensors, self-fitting tissue scaffolds, and switchable devices.

Piperazine-1,4-diol (PipzDiol): synthesis, stereodynamics and assembly of supramolecular hydrogen-bonded 2D networks

The manuscript describes a novel small building block, 1,4-piperazinediol (PipzDiol), which has an extended H-bond donor structure compared to piperazine.

Dynamic covalent polymers enabled by reversible isocyanate chemistry

Reversible isocyanate chemistry containing urethane, thiourethane, and urea bonds is valuable for designing dynamic covalent polymers to achieve promising applications in recycling, self-healing, shape morphing, 3D printing, and composites.