Improving Stiffness, Strength, and Toughness of Poly(ω-pentadecalactone) Fibers through in Situ Reinforcement with a Vanillic Acid-Based Thermotropic Liquid Crystalline Polyester

Fully Aromatic Thermotropic Copolyesters Based on Vanillic, Hydroxybenzoic, and Hydroxybiphenylcarboxylic Acids

Several series of new polymers were synthesized in this study: binary copolyesters of vanillic (VA) and 4'-hydroxybiphenyl-4-carboxylic (HBCA) acids, as well as ternary copolyesters additionally containing 4-hydroxybenzoic acid (HBA) and obtained via three different ways (in solution, in melt, and in solid state). The high values of logarithmic intrinsic viscosities and the insolubility of several samples proved their high molecular weights. It was found that the use of vanillic acid leads to the production of copolyesters with a relatively high glass transition temperature (~130 °C). Thermogravimetric analysis revealed that the onset of weight loss temperatures of ternary copolyesters occurred at 330-350 °C, and the temperature of 5% mass loss was in the range of 390-410 °C. Two-stage thermal destruction was observed for all aromatic copolyesters of vanillic acid: decomposition began with VA units at 420-480 °C, and then the decomposition of more heat-resistant units took place above 520 °C. The copolyesters were thermotropic and exhibited a typical nematic type of liquid crystalline order. The mechanical characteristics of the copolyesters were similar to those of semi-aromatic copolyesters, but they were much lower than the typical values for fully aromatic thermotropic polymers. Thus, vanillic acid is a mesogenic monomer suitable for the synthesis of thermotropic fully aromatic and semi-aromatic copolyesters, but the processing temperature must not exceed 280 °C.

Successful selective production of vanillic acid from depolymerized sulfite lignin and its application to poly(ethylene vanillate) synthesis

Towards lignin upgrading, vanillic acid (VA), a lignin-derived guaiacyl compound, was produced from sulfite lignin for successfully synthesizing poly(ethylene vanillate), an aromatic polymer. The engineered Sphingobium sp. SYK-6-based strain in which the genes responsible for VA/3-O-methyl gallic acid O-demethylase and syringic acid O-demethylase were disrupted was able to produce vanillic acid (VA) from the mixture consisting of acetovanillone, vanillin, VA, and other low-molecular-weight aromatics obtained by Cu(OH)₂-catalyzed alkaline depolymerization of sulfite lignin and membrane fractionation. From the bio-based VA, methyl-4-(2-hydroxyethoxy)-3-methoxybenzoate was synthesized via methylesterification, hydroxyethylation, and distillation, and then it was subjected to polymerization catalyzed by titanium tetraisopropoxide. The molecular weight of the obtained poly(ethylene vanillate) was evaluated to be M_w = 13,000 (M_w/M_n = 1.99) and its melting point was 261°C. The present work proved that poly(ethylene vanillate) is able to be synthesized using VA produced from lignin for the first time.

Synergistic interaction of renewable nipagin and eugenol for aromatic copoly(ether ester) materials with desired performance

Naturally occurring nipagin and eugenol were used as the collaborative starting materials for poly(ether ester) polymers. In this study, two series of nipagin and eugenol-derived copoly(ether ester)s, PHN1_1−xE1_x and PHN1_1−xE2_x (x = 0%, 5%, 10%, 15%, 20%), were prepared with renewable 1,6-hexanediol as a comonomer. The nipagin-derived component acts as the renewable surrogate of petroleum-based dimethyl terephthalate (DMT), while the eugenol-derived component acts as the cooperative property modifier of parent homopoly(ether ester) PHN1. 1,6-Hexanediol was chosen as the spacer because of its renewability, high boiling point, and short chain to enhance the glass transition temperatures (T_gs) of materials. The molecular weights and chemical structures were confirmed by gel permeation chromatograph (GPC), NMR and FTIR spectroscopies. Thermal and crystalline properties were studied by thermal gravimetric analysis (TGA), differential scanning calorimetric (DSC) and wide-angle X-ray diffraction (WXRD). The tensile assays were conducted to evaluate the mechanical properties. The results suggested that properties of this kind of poly(ether ester)s could be finely tuned by the relative content of two components for the desired applications (elastomer, rubbery) suitable for different scenarios from polyethylene glycol terephthalate (PET) and polybutylene terephthalate (PBT).

Controlling Processing, Morphology, and Mechanical Performance in Blends of Polylactide and Thermotropic Polyesters

Thermoplastic composites based on thermotropic liquid crystalline polymer (LCP) materials are interesting candidates for reinforced composite application due to their promising mechanical performance and potential for recyclability. In combination with a societal push toward the more sustainable use of materials, these properties warrant new interest in this class of composites. Though numerous studies have been performed in the past, a coherent set of design rules for LCP design for the generation of injection-molded reinforced thermoplastic composites is not yet available, likely due to the complex interplay between LCP and matrix components. In this study, we report on the processing of poly(l-lactide) with two different LCPs, at relatively low processing temperatures. The study focuses on critical parameters for the morphological development and mechanical performance of LCP-reinforced composites. The influence of blend composition and the processing conditions, on the mechanical response of the composites, is investigated using rheology, wide-angle X-ray diffraction, mechanical analysis, and microscopy techniques. The study conclusively demonstrates that both the matrix viscosity and viscosity ratio between the dispersed and matrix phase, determine the deformation and breakup of the dispersed LCP droplets during extrusion. In addition, the thermal dependence of the viscosity ratio appears to be a critical parameter for the composite performance after injection molding. For example, during injection molding, stretching and molecular orientation of the LCP phase into highly oriented fibrils are prevented when the viscosity ratio increases rapidly upon cooling. In contrast, melt drawing proves to be a more effective processing route as the extensional flow field stabilizes elongated droplets, independent of the viscosity ratio. Overall, these findings provide valuable insights in the morphological development of LCP-reinforced blends, highlighting the importance of the development of viscoelastic properties as a function of temperature, and provide guidelines for the design of new LCP polymers and their thermoplastic composites.

Effect of Shear Rate on the Orientation and Relaxation of a Vanillic Acid Based Liquid Crystalline Polymer

In this study, we report on the visco-elastic response during start-up and cessation of shear of a novel bio-based liquid crystal polymer. The ensuing morphological changes are analyzed at different length scales by in-situ polarized optical microscopy and wide-angle X-ray diffraction. Upon inception of shear, the polydomain texture is initially stretched, at larger strain break up processes become increasingly important, and eventually a steady state texture is obtained. The shear stress response showed good coherence between optical and rheo-X-ray data. The evolution of the orientation parameter coincides with the evolution of the texture: the order parameter increases as the texture stretches, drops slightly in the break up regime, and reaches a constant value in the plateau regime. The relaxation of the shear stress and the polydomain texture showed two distinct processes with different timescales: The first is fast contraction of the stretched domain texture; the second is the slow coalescence of the polydomain texture. The timescale of the orientation parameter’s relaxation matched with that of the slow coalescence process. All processes were found to scale with shear rate in the tested regime. These observations can have far reaching implications for the processing of liquid crystal polymers as they indicate that increased shear rates during processing can correspond to an increased relaxation rate of the orientation parameter and, therefore, a decrease in anisotropy and material properties after cooling.

Poly-l-lactic acid-co-poly(pentadecalactone) Electrospun Fibers Result in Greater Neurite Outgrowth of Chick Dorsal Root Ganglia in Vitro Compared to Poly-l-lactic Acid Fibers

Electrospun poly-l-lactic acid (PLLA) fiber scaffolds are used to direct axonal extension in neural engineering models. We aimed to improve the efficacy of these fibers in promoting neurite outgrowth by altering surface topography and reducing fiber elastic modulus through the incorporation of a compatibilized blend, poly-l-lactic acid-poly(pentadecalactone) (PLLA-PPDL) into the solution prior to electrospinning. PLLA+PLLA-PPDL fibers had a larger diameter, increased surface nanotopography, and lower glass transition temperature than PLLA fibers but had similar mechanical properties. Increases in neurite outgrowth on PLLA+PLLA-PPDL fibers were observed, potentially due to the significantly increased diameter and surface coverage with nanotopography. Ultimately, these results suggest that greater electrospun fiber diameter and surface topography may contribute to increases in neurite outgrowth.

Interfacial Shish-Kebabs Lengthened by Coupling Effect of In Situ Flexible Nanofibrils and Intense Shear Flow: Achieving Hierarchy To Conquer the Conflicts between Strength and Toughness of Polylactide

The challenge of hitherto elaborating a feasible pathway to overcome the conflicts between strength and toughness of polylactide (PLA) still remains among academia and industry. In the current work, a unique hierarchal structure of flexible poly(butylene adipate-co-terephthalate) (PBAT) in situ nanofibrils integrating with abundant PLA shish-kebabs as a strong building block was disclosed and expresses its capability to conquer this dilemma. Substantially simultaneous enhancement on tensile strength, impact strength, and elongation at break could be achieved up to 91.2 MPa, 14.9 KJ/m², and 15.7%, respectively, compared with pure PLA (61.5 MPa, 4.3 KJ/m², and 6.2%). Through investigating the phase (and crystalline) morphology and molecular chain behavior in the PLA/PBAT system, the formation mechanism of this structure facilitated by a coupling effect of PBAT flexible phase and shear flow was definitely elucidated. The dispersed phase of PBAT would be more inclined to existing as a fibrillar form within the PLA matrix benefiting from low interfacial tension. Interestingly, this phase morphology with large specific surface area changes the crystallization behavior of PLA significantly, once introducing an intense shear flow (∼10³ s^-1), in situ shear-formed nanofibrils of PBAT would show strong coupling effect with shear flow on PLA crystallization: they can not only induce abundant shish-kebabs of PLA at its interfaces, which possesses lengthened shish and more densely arranged kebabs, but also further retard the relaxation of PLA chains through hysteretic relaxation of its PBAT phase, which can effectively prevent the collapse of established shish. Of immense significance is this particular hierarchical-architecture composed by flexible nanofibers (PBAT) and rigid shish-kebabs (PLA), which provides significant guidance for the simultaneous reinforcement and toughness of polymer materials.

Molecular design and synthesis of thermotropic liquid crystalline poly(amide imide)s with high thermal stability and solubility

A series of thermotropic liquid crystalline poly(amide imide)s (PAIs) with well-defined structure were prepared by the Yamazaki-Higashi phosphorylation method. To obtain the target polymers, several diimide diacid monomers (DIDAs) as mesogenic units were synthesized by the dehydration cyclization of aromatic anhydride with aliphatic 11-aminoundecanoic acid (AU). The chemical structure of these DIDAs and PAIs was confirmed via Fourier transform infrared (FTIR) and proton nuclear magnetic resonance (1H-NMR) spectroscopy. Thermotropic liquid crystalline characteristics of the DIDAs and PAIs were investigated by differential scanning calorimetry (DSC), polarizing light microscopy (PLM) and X-ray diffraction (XRD) analysis. Encouragingly, all of these liquid crystalline PAIs exhibited good thermal stability, in which the decomposition temperatures are much higher than the melting temperatures of PAIs. Furthermore, the liquid crystalline PAIs can be dissolved into some common solvents such as dimethyl sulfoxide (DMSO) and m-cresol, which indicates these liquid crystalline PAIs could be processed not only by melting-processing but also by solution spin-coating.