Redox Switchable Copolymerization of Cyclic Esters and Epoxides by a Zirconium Complex

Using Redox-Switchable Polymerization Catalysis to Synthesize a Chemically Recyclable Thermoplastic Elastomer

In an effort to synthesize chemically recyclable thermoplastic elastomers, a redox-switchable catalytic system was developed to synthesize triblock copolymers containing stiff poly(lactic acid) (PLA) end blocks and a flexible poly(tetrahydrofuran-co-cyclohexene oxide) (poly(THF-co-CHO) copolymer as the mid-block. The orthogonal reactivity induced by changing the oxidation state of the iron-based catalyst enabled the synthesis of the triblock copolymers in a single reaction flask from a mixture of monomers. The triblock copolymers demonstrated improved flexibility compared to poly(l-lactic acid) (PLLA) and thermomechanical properties that resemble thermoplastic elastomers, including a rubbery plateau in the range of -60 to 40 °C. The triblock copolymers containing a higher percentage of THF versus CHO were more flexible, and a blend of triblock copolymers containing PLLA and poly(d-lactic acid) (PDLA) end-blocks resulted in a stereocomplex that further increased polymer flexibility. Besides the low cost of lactide and THF, the sustainability of this new class of triblock copolymers was also supported by their depolymerization, which was achieved by exposing the copolymers sequentially to FeCl3 and ZnCl2 /PEG under reactive distillation conditions.

Valence-variable Catalysts for Redox-controlled Switchable Ring-opening Polymerization

As a representative class of sustainable polymer materials, biodegradable polymers have attracted increasing interest in recent years. Despite significant advance of related polymerization techniques, realizing high sequence-control and easy-handling in ring-opening (co)polymerizations still remains a central challenge. To this end, a promising solution is the development of valence-variable metal-based catalysts for redox-induced switchable polymerization of cyclic esters, cyclic ethers, epoxides, and CO₂ . Through a valence-determined electron effect, the switch between different catalytically active states as well as dormant state contributes to convenient formation of polymer products with desired microstructures and various practical performances. This redox-controlled switchable strategy for controlled synthesis of polymers is overviewed in this Review with a focus on potential applications and challenges for further studies.

Reversible On/Off Switching of Lactide Cyclopolymerization with a Redox-Active Formazanate Ligand

Redox-switching of a formazanate zinc catalyst in ring-opening polymerization (ROP) of lactide is described. Using a redox-active ligand bound to an inert metal ion (Zn²⁺) allows modulation of the catalytic activity by reversible reduction/oxidation chemistry at a purely organic fragment. A combination of kinetic and spectroscopic studies, together with mass spectrometry of the catalysis mixture, provides insight in the nature of the active species and the initiation of lactide ring-opening polymerization. The mechanistic data highlight the key role of the redox-active ligand and provide a rationale for the formation of cyclic polymer.

Recent advances in externally controlled ring-opening polymerisations

Switchable catalysis is a powerful tool in the polymer chemist's toolbox as it allows on demand access to a variety of polymer architectures. Switchable catalysts operate by the generation of a species which is chemically distinct in behaviour and structure to the precursor. This difference in catalytic activity has been exploited to allow spatiotemporal control over polymerisations in the synthesis of (co)polymers. Although switchable methodologies have been applied to other polymerisation mechanisms for quite some time, for ring opening polymerisation (ROP) reactions it is a relatively young area of research. Despite its infancy, the field is accelerating rapidly. Here, we review recent developments for selected external stimuli for ROP, including redox chemistry, light, allosteric and mechanical control. Furthermore, a brief review on switch catalysis involving exogeneous gases will also be provided, although this area differs from traditional switchable catalysis techniques. An outlook on the future of switchable catalysis is also provided.

ABC and ABAB Block Copolymers by Electrochemically Controlled Ring-Opening Polymerization

An electrochemically controlled synthesis of multiblock copolymers by alternating the redox states of (salfan)Zr(O^tBu)₂ (salfan = 1,1'-di(2-tert-butyl-6-N-methylmethylenephenoxy)ferrocene) is reported. Aided by electrochemistry with a glassy carbon working electrode, an in situ potential switch alters the catalyst's oxidation state and its subsequent monomer (l-lactide, β-butyrolactone, or cyclohexene oxide) selectivity in one pot. Various multiblock copolymers were prepared, including an ABAB tetrablock copolymer, poly(cyclohexene oxide-b-lactide-b-cyclohexene oxide-b-lactide), and an ABC triblock copolymer, poly(hydroxybutyrate-b-cyclohexene oxide-b-lactide). The polymers produced using this technique are similar to those produced via a chemical redox reagent method, displaying moderately narrow dispersities (1.1-1.5) and molecular weights ranging from 7 to 26 kDa.

Multistimuli-Responsive [3]Dioxaphosphaferrocenophanes with Orthogonal Switches

Novel multistimuli‐responsive phosphine ligands comprising a redox‐active [3]dioxaphosphaferrocenophane backbone and a P‐bound imidazolin‐2‐ylidenamino entity that allows switching by protonation are reported. Investigation of the corresponding metal complexes and their redox behaviour are reported and show the sensitivity of the system towards protonation and metal coordination. The experimental findings are supported by DFT calculations. Protonation and oxidation events are applied in Rh‐catalysed hydrosilylations and demonstrate a remarkable influence on reactivity and/or selectivity.

Reversible redox controlled acids for cationic ring-opening polymerization

Advancements in externally controlled polymerization methodologies have enabled the synthesis of novel polymeric structures and architectures, and they have been pivotal to the development of new photocontrolled lithographic and 3D printing technologies. In particular, the development of externally controlled ring-opening polymerization (ROP) methodologies is of great interest, as these methods provide access to novel biocompatible and biodegradable block polymer structures. Although ROPs mediated by photoacid generators have made significant contributions to the fields of lithography and microelectronics development, these methodologies rely upon catalysts with poor stability and thus poor temporal control. Herein, we report a class of ferrocene-derived acid catalysts whose acidity can be altered through reversible oxidation and reduction of the ferrocenyl moiety to chemically and electrochemically control the ROP of cyclic esters.

Theoretical insight into the opposite redox activity of iron complexes toward the ring opening polymerization of lactide and epoxide

The origin of opposite reactivity in the ring-opening polymerization of lactide (LA) and cyclohexene oxide (CHO) catalyzed by redox-switchable bis(imino)pyridine iron complexes has been computationally elucidated.

Strategies for the synthesis of block copolymers with biodegradable polyester segments

Oxygenated block copolymers with biodegradable polyester segments can be prepared in one-pot through sequential or simultaneous addition of monomers. This review highlights the state of the art in this area.

A switchable dimeric yttrium complex and its three catalytic states in ring opening polymerization

A dimeric yttrium phenoxide complex can be oxidized in a stepwise fashion to access three oxidation states. The three states show different activity in the ring opening polymerization of cyclic esters and epoxides.

Theoretical insight into the redox-switchable activity of group 4 metal complexes for the ring-opening polymerization of ε-caprolactone

DFT calculations indicate that the Lewis acidity of the catalytic metal center M (Ti, Zr, Hf) explains the redox-switchable activity observed for the ring-opening polymerization of ε-caprolactone by ferrocene derived metal complexes.

Redox-switchable ring-opening polymerization by tridentate ONN-type titanium and zirconium catalysts

A study designed to ascertain the impact that ligand symmetry, number of redox-active moieties, and identity of the active metal center have on the catalytic ring-opening polymerization performance of redox-switchable catalysts.

Biased Lewis Pairs: A General Catalytic Approach to Ether-Ester Block Copolymers with Unlimited Ordering of Sequences

Polymerizing epoxides after cyclic esters remains a major challenge, though their block copolymers have been extensively studied and used for decades. Reported here is a simple catalytic approach based on a metal-free Lewis pair that addresses the challenge. When the Lewis acid is used in excess of a base, selective (transesterification-free) polymerization of epoxides occurs in the presence of esters, while selectivity toward cyclic esters is achieved by an oppositely biased catalyst. Hence, one-pot block copolymerization can be performed in both ester-first and ether-first orders with selectivity being switchable at any stage, yielding ether-ester-type block copolymers with unlimited ordering of sequences as well as widely variable compositions and architectures. The selectivity can also be switched back and forth several times to generate a multiblock copolymer. Experimental and calculational results indicate that the selectivity originates mainly from the state of catalyst-activated hydroxy species.

Easy access to oxygenated block polymers via switchable catalysis

Oxygenated block polyols are versatile, potentially bio-based and/or degradable materials widely applied in the manufacture of coatings, resins, polyurethanes and other products. Typical preparations involve multistep syntheses and/or macroinitiator approaches. Here, a straightforward and well-controlled one-pot synthesis of ABA triblocks, namely poly(ether-b-ester-b-ether), and ABCBA pentablocks, of the form poly(ester-b-ether-b-ester’-b-ether-b-ester), using a commercial chromium catalyst system is described. The polymerization catalysis exploits mechanistic switches between anhydride/epoxide ring-opening copolymerization, epoxide ring-opening polymerization and lactone ring-opening polymerization without requiring any external stimuli. Testing a range of anhydrides, epoxides and chain-transfer agents reveals some of the requirements and guidelines for successful catalysis. Following these rules of switch catalysis with multiple monomer additions allows the preparation of multiblock polymers of the form (ABA)_n up to 15 blocks. Overall, this switchable catalysis delivers polyols in a straightforward and highly controlled manner. As proof of potential for the materials, methods to post-functionalize and/or couple the polyols to make higher polymers are demonstrated.

Multiblock oxygenated polyols often show better properties than the constituent polyols, but their synthesis can be complex and difficult. Here a switchable catalysis concept is described which allows for the efficient preparation of multiblock poly(ether-b-ester) materials starting from mixtures of common monomers.

Zirconium complexes supported by a ferrocene-based ligand as redox switches for hydroamination reactions

The synthesis of (thiolfan*)Zr(NEt2)2 (thiolfan* = 1,1'-bis(2,4-di-tert-butyl-6-thiophenoxy)ferrocene) and its catalytic activity for intramolecular hydroamination are reported. In situ oxidation and reduction of the metal complex results in reactivity towards different substrates. The reduced form of (thiolfan*)Zr(NEt2)2 catalyzes hydroamination reactions of primary aminoalkenes, whereas the oxidized form catalyzes hydroamination reactions of secondary aminoalkenes.

Cationic indium complexes for the copolymerization of functionalized epoxides with cyclic ethers and lactide

We report the first example of discrete cationic indium complexes for the copolymerization of epoxides, cyclic ethers, and lactide. [SalenIn][SbF6] in particular proved to be a highly active catalyst for the homo-polymerization of functionalized epoxides and their copolymerization with other cyclic ethers THF, oxetane and oxepane. This catalyst also proved competent in the polymerization of epichlorohydrin and lactide, forming copolymers with good activity and control. Investigation of the role of counteranions and solvent donors on the kinetics of polymerization of epoxides revealed a subtle effect of solvents on initiation rates.

Redox-Switchable Ring-Opening Polymerization with Ferrocene Derivatives

Switchable catalysts incorporate stimuli-responsive features and allow synthetic tasks that are difficult or impossible to accomplish in other ways. They mimic biological processes in that they can provide both spatial and temporal control, unlike most reactions promoted by human-made catalysts that usually occur according to carefully optimized conditions. In the area of switchable catalysis, redox-switchable ring-opening polymerization (ROP) has attracted much attention, emerging as a powerful strategy for the development of environmentally friendly biodegradable copolymers, especially those containing blocks with complementary properties. Controlling the sequence and regularity of each copolymeric building block can affect the material properties significantly since they are directly related to the respective microstructures. Such control can be exerted with a well-designed redox-switchable catalyst by timing the oxidation and reduction events. In highly selective systems, one form of the catalyst reacts with a monomer until the redox state of the catalyst is altered, at which point the altered state of the catalyst reacts with another monomer. The reaction time may be varied from one cycle to another to generate various designer multiblock copolymers. The first instance of redox-mediated ROP was described by N. Long and co-workers in 2006. This example, as well as many early reported redox-switchable catalysts, could only achieve an on/off switch of activity toward a single monomer or substrate. However, our efforts brought on a general strategy for designing redox-switchable metal complexes that can catalyze different reactions in two oxidation states. In recent years, our contributions to this research field led to the synthesis of several multiblock copolymers prepared from biorenewable resources. This Account provides an overview of reported redox-switchable polymerization catalysts that allow for complementary reactivity in different oxidation states and highlights the potential of this strategy in preparing biodegradable materials. First, we define the field of redox-switchable catalysis and illustrate the design and significance of our ferrocene-chelating ligands, in which the oxidation state of iron in ferrocene can control the reactivity of the resulting metal complexes remotely. Next, we illustrate recent advances in the synthesis of new biodegradable copolymers including (1) how to tune the activity of the ROP catalysts by exploring various metal centers and ferrocene-based ligand combinations; (2) how to synthesize new multiblock copolymers of cyclic esters, epoxides, and carbonates by redox-switchable ROP; and (3) how to understand the mechanism of these reactions by discussing both experimental and theoretical investigations. By the application and development of redox-switchable strategies, various novel materials and reactions can be expected in the future.

Hybrid copolymerization via mechanism interconversion between radical vinyl-addition and anion ring-opening polymerization

Here, we report a new hybrid copolymerization via an interconvertible living free radical and anion ring-opening polymerization mechanism, in which the copolymerization of cyclic monomers and vinyl-type monomers can be achieved.

Investigation of a zirconium compound for redox switchable ring opening polymerization

Redox switchable catalysis with a ferrocene Schiff base zirconium complex allowed the synthesis of diblock and triblock copolymers.

Dual catalysis for the copolymerisation of epoxides and lactones

Using a dual catalysis approach, epoxide/lactone copolymers were synthesized with control over tacticity, molecular weight, crystallinity, and comonomer content.

Sequence-Selective Terpolymerization from Monomer Mixtures Using a Simple Organocatalyst

One-step synthesis of block copolymer from mixed monomers is of great interest and challenge. Using a simple non-nucleophilic organobase as the catalyst, we have achieved sequence-selective terpolymerization from a mixture of phthalic anhydride (PA), an epoxide, and rac-lactide (LA). Alcohol-initiated alternating copolymerization of PA and epoxide occurs first and exclusively because PA is substantially more active than LA for reacting with base-activated hydroxyl. When PA is fully consumed, LA polymerizes from the termini of the first block while excess epoxide stays intact because of the mild basicity of the catalyst. The two polymerizations thus occur tandemly, both in chemoselective manners, so that an aromatic-aliphatic block copolyester is generated in this one-step synthesis. The effectiveness and versatility of this approach is demonstrated by the use of ethylene oxide and several monosubstituted epoxides as well as mono-, di-, or tetrahydroxy initiators.

Exploring Oxidation State-Dependent Selectivity in Polymerization of Cyclic Esters and Carbonates with Zinc(II) Complexes

Neutral zinc alkoxide complexes show high activity toward the ring-opening polymerization of cyclic esters and carbonates, to generate biodegradable plastics applicable in several areas. Herein, we use a ferrocene-chelating heteroscorpionate complex in redox-switchable polymerization reactions, and we show that it is a moderately active catalyst for the ring-opening polymerization of L-lactide, ɛ-caprolactone, trimethylene carbonate, and δ-valerolactone. Uniquely for this type of catalyst, the oxidized complex has a similar polymerization activity as the corresponding reduced compound, but displays significantly different rates of reaction in the case of trimethylene carbonate and δ-valerolactone. Investigations of the oxidized compound suggest the presence of an organic radical rather than an Fe(III) complex. Electronic structure and density functional theory (DFT) calculations were performed to support the proposed electronic states of the catalytic complex and to help explain the observed reactivity differences. The catalyst was also compared with a monomeric phenoxide complex to show the influence of the phosphine-zinc interaction on catalytic properties.

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Dimeric and monomeric zinc heteroscorpionate species were prepared

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Monomeric zinc complex gives irreversible chemical redox and is inactive toward ROP

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Dimeric zinc complex gives reversible chemical redox and is inactive toward ROP

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Oxidation of the zinc benzoxide species occurs at the phosphine moiety

The Role of Alkoxide Initiator, Spin State, and Oxidation State in Ring-Opening Polymerization of ε-Caprolactone Catalyzed by Iron Bis(imino)pyridine Complexes

Density functional theory (DFT) is employed to characterize in detail the mechanism for the ring-opening polymerization (ROP) of ε-caprolactone catalyzed by iron alkoxide complexes bearing redox-active bis(imino)pyridine ligands. The combination of iron with the non-innocent bis(imino)pyridine ligand permits comparison of catalytic activity as a function of oxidation state (and overall spin state). The reactivities of aryl oxide versus alkoxide initiators for the ROP of ε-caprolactone are also examined. An experimental test of a computational prediction reveals an Fe(III) bis(imino)pyridine bis-neopentoxide complex to be competent for ROP of ε-caprolactone.

Preparation of multiblock copolymers via step-wise addition of l-lactide and trimethylene carbonate

The synthesis of up to pentablock copolymers from various combinations of l-lactide and trimethylene carbonate was accomplished using a dinuclear zinc complex, and the physical, thermal, and mechanical properties of the resulting copolymers evaluated.

Poly(l-lactide) (PLA) is a bioderived and biodegradable polymer that has limited applications due to its hard and brittle nature. Incorporation of 1,3-trimethylene carbonate into PLA, in a block copolymer fashion, improves the mechanical properties, while retaining the biodegradability of the polymer, and broadens its range of applications. However, the preparation of 1,3-trimethylene carbonate (TMC)/l-lactide (LA) copolymers beyond diblock and triblock structures has not been reported, with explanations focusing mostly on thermodynamic reasons that impede the copolymerization of TMC after lactide. We discuss the preparation of multiblock copolymers via the ring opening polymerization (ROP) of LA and TMC, in a step-wise addition, by a ferrocene-chelating heteroscorpionate zinc complex, {[fc(PPh₂)(BH[(3,5-Me)₂pz]₂)]Zn(μ-OCH₂Ph)}₂ ([(fc^P,B)Zn(μ-OCH₂Ph)]₂, fc = 1,1′-ferrocenediyl, pz = pyrazole). The synthesis of up to pentablock copolymers, from various combinations of LA and TMC, was accomplished and the physical, thermal, and mechanical properties of the resulting copolymers evaluated.

Transition metal redox switches for reversible "on/off" and "slow/fast" single-molecule magnet behaviour in dysprosium and erbium bis-diamidoferrocene complexes

We present an in-depth experimental study of a new class of heterometallic, redox-switchable single-molecule magnets (SMMs).

Single-molecule magnets (SMMs) are considered viable candidates for next-generation data storage and quantum computing. Systems featuring switchability of their magnetization dynamics are particularly interesting with respect to accessing more complex logic gates and device architectures. Here we show that transition metal based redox events can be exploited to enable reversible switchability of slow magnetic relaxation of magnetically anisotropic lanthanide ions. Specifically, we report anionic homoleptic bis-diamidoferrocene complexes of Dy³⁺ (oblate) and Er³⁺ (prolate) which can be reversibly oxidized by one electron to yield their respective charge neutral redox partners (Dy: [1]^–, 1; Er: [2]^–, 2). Importantly, compounds 1 and 2 are thermally stable which allowed for detailed studies of their magnetization dynamics. We show that the Dy³⁺[1]^–/1 system can function as an “on”/“off” or a “slow”/“fast” redox switchable SMM system in the absence or presence of applied dc fields, respectively. The Er³⁺ based [2]^–/2 system features “on”/“off” switchability of SMM properties in the presence of applied fields. Results from electrochemical investigations, UV-vis-NIR spectroscopy, and ⁵⁷Fe Mössbauer spectroscopy indicate the presence of significant electronic communication between the mixed-valent Fe ions in 1 and 2 in both solution and solid state. This comparative evaluation of redox-switchable magnetization dynamics in low coordinate lanthanide complexes may be used as a potential blueprint toward the development of future switchable magnetic materials.

The role of ligand redox non-innocence in ring-opening polymerization reactions catalysed by bis(imino)pyridine iron alkoxide complexes

The reactivity of iron-based ring opening polymerization catalysts is compared when the catalyst is in three different oxidation states. Formally iron(i) monoalkoxide complexes 3a (p-methoxyphenoxide) and 3b (neopentoxide) supported by bis(imino)pyridine ligands were synthesized and investigated as catalysts for the ring opening polymerization and copolymerization of various monomers. For most monomers, 3a and 3b were superior catalysts compared to analogous, formally iron(ii) and iron(iii) complexes (1a/1b and 2a/2b, respectively) for the ring opening polymerization of various cyclic ester and cyclic carbonate monomers. Experimental and computational investigation into the electronic structures of 3a and 3b revealed that they are most accurately described as containing a high spin iron(ii) center that is antiferromagnetically coupled to a singly reduced bis(imino)pyridine ligand. This electronic structure leads to increased electron density near the metal center without modulating the apparent metal oxidation state, which results in superior catalytic performance for the more highly reduced 3a and 3b compared to the increasingly more oxidized complexes (i.e.1a/1b and 2a/2b, respectively) in ring opening polymerization reactions. These findings have significant ramifications for the emerging field of redox-switchable polymerization catalysis.