Domain Bridging in Thermoplastic Elastomers of Star Block Copolymer

Mesoscopic Morphologies in Frustrated ABC Bottlebrush Block Terpolymers

Bottlebrush block polymers, characterized by densely grafted side chains extending from a backbone, have recently garnered significant attention. A particularly attractive feature is the accessibility of ordered morphologies with domain spacings exceeding several hundred nanometers, a capability that is challenging to achieve with linear polymers. These large morphologies make bottlebrush block polymers promising for various applications, such as photonic crystals. However, the structures observed in AB diblock bottlebrushes are generally limited to simple lamellae and cylindrical phases, which restricts their use in many applications. In this study, we synthesized a library of 50 ABC bottlebrush triblock terpolymers, poly(DL-lactide)-b-poly(ethylene-alt-propylene)-b-polystyrene (PLA-PEP-PS), spanning a wide range of compositions using ring-opening metathesis polymerization (ROMP) of norbornene-functionalized macromonomers. This constitutes a frustrated system, in that the mandatory internal interfaces (PLA/PEP and PEP/PS) have larger interfacial energies than PLA/PS. We systematically explored phase behavior using small-angle X-ray scattering (SAXS) and transmission electron microscopy (TEM). Morphological characterization revealed a series of intriguing mesoscopic structures, including layered microstructures, core-shell hexagonally packed cylinders (CSHEX, plane group p6mm), alternating tetragonally packed cylinders (ATET, plane group p4mm), and rectangular centered cylinders-in-undulating-lamellae (RCCUL, plane group c2mm). Adjustments in molecular weight resulted in a wide range of unit cell dimensions (exemplified by RCCUL), from 40 nm to over 130 nm. This work demonstrates that multiblock bottlebrushes offer promising opportunities for developing materials with diverse structures and a broad range of domain dimensions.

Tracking the evolution of the morphology and stress distribution of SIS thermoplastic elastomers under tension using atomic force microscopy

Styrene-based ABA-type triblock copolymers and their blends are widely investigated thermoplastic elastomers (TPEs). The design of tough TPE materials with high strength and resilience requires further clarification of the relationship between microstructure and macroscopic properties of stretched samples. Here, we applied atomic force microscopy (AFM)-based quantitative nanomechanical mapping to study the deformation behavior of poly(styrene-b-isoprene-b-styrene) blends under tension. The results indicated that the glassy polystyrene (PS) domains deformed and inhomogeneous stress distributions developed in the initial stretching stage. At 200% strain, the glassy PS domains started to crack. The change in the peak value in the JKR Young's modulus diagram during stretching was consistent with the stress - strain curve. Analysis of the particles before and after stretching suggested that the glassy domains separated and reorganized during stretching.

Microphase Separation and Gelation through Polymerization-Induced Self-Assembly Using Star Polyethylene Glycols

Polymerization-induced self-assembly (PISA) during the synthesis of diblock copolymers has garnered considerable interest; however, architectures beyond diblock copolymers have scarcely been explored. Here, we studied PISA using 4- and 8-arm star polyethylene glycol (PEG), as well as 2-arm (linear) PEG, wherein each terminus of PEG was functionalized with a chain-transfer agent, holding a constant molar mass for each arm. Styrene was polymerized from each PEG terminus through reversible addition-fragmentation chain-transfer (RAFT) polymerization in an ionic liquid (1-butyl-3-methylimidazolium hexafluorophosphate, [BMIM][PF6]), with a total solute concentration of 40 wt %. While the styrene monomer is soluble in [BMIM][PF6], polystyrene is not; thus, self-assembly and cross-linking (gelation) occur. Structural analysis by small-angle X-ray scattering revealed that a relatively ordered microphase-separated structure for PISA was observed. Two-arm PEG-PS formed hexagonally packed cylinders, whereas 4- and 8-arm PEG-PS exhibited hexagonal close-packed spheres and disordered spheres. The dynamics, studied by oscillatory rheology, were also influenced by the number of arms; the 4-arm star block copolymers showed the highest plateau modulus. This study demonstrates that the topology is an important factor in controlling the microphase-separated structure and mechanical properties when preparing gels through PISA.

Topology Effect on Order-Disorder Transition of High-χ Block Copolymers

This work aims to systematically examine the topology effect on the self-assembly of block copolymers. Compositionally, symmetric polystyrene-block-polydimethylsiloxane block copolymers (BCPs) with different chain topologies (diblock, three-arm star-block, and four-arm star-block) and various molecular weights are synthesized. These purposely designed block copolymers are used as a model system to investigate the topology effect on order-to-disorder transition temperature (T ODT) by temperature-resolved small-angle X-ray scattering experiments. An increase of the T ODT is observed when the arm number of BCPs with equivalent arm length (i.e., molecular weight) is increased from one to four. Based on the random-phase approximation (RPA), Flory-Huggins interaction parameter (χ) is determined from the regression of the measured T ODT. The observation by differential scanning calorimetry also demonstrates the shifting of the endothermic peak from the order-to-disorder transition of star-blocks to the higher temperature region, consistent with the scattering experiments and the RPA prediction.

Microscopic Origins of the Distinct Mechanical Response of ABA and ABC Block Copolymer Nanostructures

It has been commonly believed that the ordered thermoplastic elastomers formed by the ABC triblock copolymer should have better mechanical performance than that by the ABA counterpart due to the higher bridging fraction. However, the thermoplastic elastomer of ABA was often observed to perform better than that of ABC. To compare the performance of two kinds of thermoplastic elastomers and unveil the underlying microscopic mechanism, we have calculated their stress-strain curves using coarse-grained molecular dynamics simulations in conjunction with self-consistent field theory. It is revealed that the stretching degree of the bridging blocks and the network connectivity play important roles in determining the mechanical properties in addition to the bridging fraction. The higher degree in the stretching of bridging blocks and network connectivity of the structure formed by the ABA triblock copolymer enables its superior mechanical performance over the ABC block copolymer.

Revealing Deformation Mechanisms in Polymer-Grafted Thermoplastic Elastomers via In Situ Small-Angle X-ray Scattering

The tunable properties of thermoplastic elastomers (TPEs), through polymer chemistry manipulations, enable these technologically critical materials to be employed in a broad range of applications. The need to "dial-in" the mechanical properties and responses of TPEs generally requires the design and synthesis of new macromolecules. In these designs, TPEs with nonlinear macromolecular architectures outperform the mechanical properties of their linear copolymer counterparts, but the differences in the deformation mechanism providing enhanced performance are unknown. Here, in situ small-angle X-ray scattering (SAXS) measurements during uniaxial extension reveal distinct deformation mechanisms between a commercially available linear poly(styrene)-poly(butadiene)-poly(styrene) (SBS) triblock copolymer and the grafted SBS version containing grafted poly(styrene) (PS) chains from the poly(butadiene) (PBD) midblock. The neat SBS (φSBS = 100%) sample deforms congruently with the macroscopic dimensions, with the domain spacing between spheres increasing and decreasing along and transverse to the stretch direction, respectively. At high extensions, end segment pullout from the PS-rich domains is detected, which is indicated by a disordering of SBS. Conversely, the PS-grafted SBS that is 30 vol % SBS and 70% styrene (φSBS = 30%) exhibits a lamellar morphology, and in situ SAXS measurements reveal an unexpected deformation mechanism. During deformation, there are two simultaneous processes: significant lamellar domain rearrangement to preferentially orient the lamellae planes parallel to the stretch direction and crazing. The samples whiten at high strains as expected for crazing, which corresponds with the emergence of features in the 2D SAXS pattern during stretching consistent with fibril-like structures that bridge the voids in crazes. The significant domain rearrangement in the grafted copolymers is attributed to the new junctions formed across multiple PS domains by the grafting of a single chain. The in situ SAXS measurements provide insights into the enhanced mechanical properties of grafted copolymers that arise through improved physical cross-linking that leads to nanostructure domain reorientation for self-reinforcement and craze formation where fibrils help to strengthen the polymer.

Improved Elastic Recovery from ABC Triblock Terpolymers

The promise of ABC triblock terpolymers for improving the mechanical properties of thermoplastic elastomers is demonstrated by comparison with symmetric ABA/CBC analogs having similar molecular weights and volume fraction of B and A/C domains. The ABC architecture enhances elasticity (up to 98% recovery over 10 cycles) in part through essentially full chain bridging between discrete hard domains leading to the minimization of mechanically unproductive loops. In addition, the unique phase space of ABC triblocks also enables the fraction of hard-block domains to be higher (fhard ≈ 0.4) while maintaining elasticity, which is traditionally only possible with non-linear architectures or highly asymmetric ABA triblock copolymers. These advantages of ABC triblock terpolymers provide a tunable platform to create materials with practical applications while improving our fundamental understanding of chain conformation and structure-property relationships in block copolymers.

Defining the Macromolecules of Tomorrow through Synergistic Sustainable Polymer Research

Transforming how plastics are made, unmade, and remade through innovative research and diverse partnerships that together foster environmental stewardship is critically important to a sustainable future. Designing, preparing, and implementing polymers derived from renewable resources for a wide range of advanced applications that promote future economic development, energy efficiency, and environmental sustainability are all central to these efforts. In this Chemical Reviews contribution, we take a comprehensive, integrated approach to summarize important and impactful contributions to this broad research arena. The Review highlights signature accomplishments across a broad research portfolio and is organized into four wide-ranging research themes that address the topic in a comprehensive manner: Feedstocks, Polymerization Processes and Techniques, Intended Use, and End of Use. We emphasize those successes that benefitted from collaborative engagements across disciplinary lines.

Exploration of the modification-induced self-assembly (MISA) technique and the preparation of nano-objects with a functional poly(acrylic acid) core

The hydrolysis-based post-polymerization modification method was introduced into the self-assembly process and a modification-induced self-assembly (MISA) technique was presented.

Investigation of eight-arm tapered star copolymers prepared by anionic copolymerization and coupling reaction

A series of eight-arm tapered star copolymers 8[P(I-co-S)x]-POSS were synthesized by the coupling reaction between octavinyl POSS and the tapered living copolymer chains obtained from statistical anionic copolymerization.

Sequence Control from Mixtures: Switchable Polymerization Catalysis and Future Materials Applications

There is an ever-increasing demand for higher-performing polymeric materials counterbalanced by the need for sustainability throughout the life cycle. Copolymers comprising ester, carbonate, or ether linkages could fulfill some of this demand as their monomer-polymer chemistry is closer to equilibrium, facilitating (bio)degradation and recycling; many monomers are or could be sourced from renewables or waste. Here, an efficient and broadly applicable route to make such copolymers is discussed, a form of switchable polymerization catalysis which exploits a single catalyst, switched between different catalytic cycles, to prepare block sequence selective copolymers from monomer mixtures. This perspective presents the principles of this catalysis, catalyst design criteria, the selectivity and structural copolymer characterization tools, and the properties of the resulting copolymers. Uses as thermoplastic elastomers, toughened plastics, adhesives, and self-assembled nanostructures, and for programmed degradation, among others, are discussed. The state-of-the-art research into both catalysis and products, as well as future challenges and directions, are presented.

Simplicity in mean-field phase behavior of two-component miktoarm star copolymers

Using self-consistent field theory, we systematically explore the microphase separation in the class of two-component miktoarm star copolymers containing a single conjunction point between different blocks by considering an extended list of candidate microphases. We plot mean-field phase diagrams in the plane of segregation strength and composition for an array of representative star copolymers. Three principal phase diagram topologies, dictated by different phase stabilities, are exposed, displaying a hierarchy in complexity by increasing the molecular asymmetry. Our investigation indicates that the phase diagram topology depends on the ratios of arm numbers and Kuhn segment lengths, which highlights the role of the coordination number ratio between different polymers at the domain interface. These findings reveal the simplicity of the general phase behavior and suggest a complete list of stable microphases for the entire class, which provide useful insight into studying copolymers with more complicated architectures and conformational properties.

Effect of chain architectures on the domain spacing of block copolymers with equivalent segregation degrees

It is crucial to lower the domain spacing in the application of directed self-assembly (DSA) of block copolymers. Architectural design of block copolymers provides a possible route. However, the change of the segregation degree is always coupled with that of domain spacing. Therefore, we rescale the segregation degrees of different multiblock copolymers with reference to that of the AB diblock using self-consistent field theory (SCFT), including the [AB]n linear multiblock, AnBn multi-arm star and Ad,nBd,n dendron-like, such that the density profiles of the lamellar morphology are consistent. Then we compare the lamellar periods of these different copolymers under the condition of equivalent segregation degrees. We find that the star and dendron-like architectures can significantly lower the domain spacing relative to that of the AB diblock, especially when the arm number or the generation number is large. On one hand, our work presents a simple criterion for quantifying the reduction of domain spacing of a specific multiblock architecture relative to that of the AB diblock. On the other hand, our conclusion provides a useful guide for the application of directed self-assembly.

Field theoretic approach for block polymer melts: SCFT and FTS

This perspective addresses the development of polymer field theory for predicting the equilibrium phase behavior of block polymer melts. The approach is tailored to the high-molecular-weight limit, where universality reduces all systems to the standard Gaussian chain model, an incompressible melt of elastic threads interacting by contact forces. Using mathematical identities, this particle-based version of the model is converted to an equivalent field-based version that depends on fields rather than particle coordinates. The statistical mechanics of the field-based model is typically solved using the saddle-point approximation of self-consistent field theory (SCFT), which equates to mean field theory, but it can also be evaluated using field theoretic simulations (FTS). While SCFT has matured into one of the most successful theories in soft condensed matter, FTS are still in its infancy. The two main obstacles of FTS are the high computational cost and the occurrence of an ultraviolet divergence, but fortunately there has been recent groundbreaking progress on both fronts. As such, FTS are now well poised to become the method of choice for predicting fluctuation corrections to mean field theory.

Rapid one-pot synthesis of tapered star copolymers via ultra-fast coupling of polystyryllithium chain ends

Efficient coupling of sterically demanding polystyryllithium (PS-Li) chain ends is achieved using tetra[3-(chloro-dimethylsilyl)propyl]silane (TCDMSPS) as a linking agent. This general approach is employed for the rapid synthesis of tapered star copolymers.

Nonclassical Spherical Packing Phases Self-Assembled from AB-Type Block Copolymers

Among the various ordered morphologies self-assembled from block copolymers, the spherical packing phases are particularly interesting because they resemble the familiar atomic crystals. The commonly observed spherical morphology of block copolymers is the body-centered-cubic phase. Recently, a number of novel spherical packing phases, i.e., the complex Frank-Kasper phases originally obtained in metallic alloys, have been observed in block copolymer melts. Theoretical studies have revealed that conformational asymmetry of the different blocks provides a key mechanism to stabilize the Frank-Kasper phases. Furthermore, local segregation of different copolymers in blends of diblock copolymers and copolymer architectures provides additional mechanisms to enhance the stability of the complex ordered phases. In this Viewpoint we summarize recent advances in our understanding of the formation of the nonclassical spherical packing phases in AB-type block copolymers, emphasizing the formation mechanisms of these fascinating complex ordered structures.

Tetragonal phase of cylinders self-assembled from binary blends of AB diblock and (A'B)n star copolymers

The phase behavior of binary blends composed of AB diblock and (A'B)_n star copolymers is studied using the polymeric self-consistent field theory, focusing on the formation and stability of the stable tetragonal phase of cylinders. In general, cylindrical domains self-assembled from AB-type block copolymers are packed into a hexagonal array, although a tetragonal array of cylinders could be more favourable for lithography applications in microelectronics. The polymer blends are designed such that there is an attractive interaction between the A and A' blocks, which increases the compatibility between the two copolymers and thus suppresses the macroscopic phase separation of the blends. With an appropriate choice of system parameters, a considerable stability window for the targeted tetragonal phase is identified in the blends. Importantly, the transition mechanism between the hexagonal and tetragonal phases is elucidated by examining the distribution of the two types of copolymers in the unit cell of the structure. The results reveal that the short (A'B)_n star copolymers are preferentially located in the bonding area connecting two neighboring domains in order to reduce extra stretching, whereas the long AB diblock copolymers are extended to further space of the unit cell.