Low-Molecular-Weight, High-Mechanical-Strength, and Solution-Processable Telechelic Poly(ether imide) End-Capped with Ureidopyrimidinone

Highly Recyclable and Tough Elastic Vitrimers from a Defined Polydimethylsiloxane Network

Despite intensive research on sustainable elastomers, achieving elastic vitrimers with significantly improved mechanical properties and recyclability remains a scientific challenge. Herein, inspired by the classical elasticity theory, we present a design principle for ultra-tough and highly recyclable elastic vitrimers with a defined network constructed by chemically crosslinking the pre-synthesized disulfide-containing polydimethylsiloxane (PDMS) chains with tetra-arm polyethylene glycol (PEG). The defined network is achieved by the reduced dangling short chains and the relatively uniform molecular weight of network strands. Such elastic vitrimers with the defined network, i.e., PDMS-disulfide-D, exhibit significantly improved mechanical performance than random analogous, previously reported PDMS vitrimers, and even commercial silicone-based thermosets. Moreover, unlike the vitrimers with random network that show obvious loss in mechanical properties after recycling, those with the defined network enable excellent thermal recyclability. The PDMS-disulfide-D also deliver comparable electrochemical signals if utilized as substrates for electromyography sensors after the recycling. The multiple relaxation processes are revealed via a unique physical approach. Multiple techniques are also applied to unravel the microscopic mechanism of the excellent mechanical performance and recyclability of such defined network.

Room-Temperature Solid-State UV Cross-Linkable Vitrimer-like Polymers for Additive Manufacturing

In this paper, a UV cross-linkable vitrimer-like polymer, ureidopyrimidinone functionalized telechelic polybutadiene, is reported. It is synthesized in two steps. First, 2(6-isocyanatohexylaminocarbonylamino)-6-methyl-4[1H]-pyrimidinone (UPy-NCO) reacts with hydroxy-functionalized polybutadiene (HTPB) to obtain UPy-HTPB-UPy, and then the resulted UPy-HTPB-UPy is cross-linked under 365 nm UV light (photo-initiator: bimethoxy-2-phenylacetophenone, DMPA). Further investigation reveals that the density of cross-linking and mechanical properties of the resulting polymers can be tailored via varying the amount of photo-initiator and UV exposure time. Before UV cross-linking, UPy-HTPB-UPy is found to be vitrimer-like due to the quadruple hydrogen-bonding interactions. The UPy groups at the end of the chain also enable for rapid solidification upon the evaporation of the solvent. The unsaturated double bonds in the HTPB chains enable UPy-HTPB-UPy to be UV cross-linkable in the solid state at room temperature. After cross-linking, the polymers have good shape memory effect (SME). Here, we demonstrate that this type of polymer can have many potential applications in additive manufacturing. In the cases of fused deposition modelling (FDM) and direct ink writing (DIW), not only the strength of the interlayer bonding but also the strength of the polymer itself can be enhanced via UV exposure (from thermoplastic to thermoset) either during printing or after printing. The SME after cross-linking further helps to achieve rapid volumetric additive manufacturing anytime and anywhere.

Janus Cross-links in Supramolecular Networks

Thermosets composed of cross-linked polymers demonstrate enhanced thermal, solvent, chemical, and dimensional stability as compared to their non-cross-linked counterparts. However, these often-desirable material properties typically come at the expense of reprocessability, recyclability, and healability. One solution to this challenge comes from the construction of polymers that are reversibly cross-linked. We relied on lessons from Nature to present supramolecular polymer networks comprised of cooperative Janus-faced hydrogen bonded cross-links. A triazine-based guanine-cytosine base (GCB) with two complementary faces capable of self-assembly through three hydrogen bonding sites was incorporated into poly(butyl acrylate) to create a reprocessable and recyclable network. Rheological experiments and dynamic mechanical analysis (DMA) were employed to investigate the flow behavior of copolymers with randomly distributed GCB units of varying incorporation. Our studies revealed that the cooperativity of multiple hydrogen bonding faces yields excellent network integrity evidenced by a rubbery plateau that spanned the widest temperature range yet reported for any supramolecular network. To verify that each Janus-faced motif engages in multiple cross-links, we studied the effects of local concentration of the incorporated GCB units within the polymer chain. Mechanical strength improved by colocalizing the GCB within a block copolymer morphology. This enhanced performance revealed that the number of effective cross-links in the network increased with the local concentration of hydrogen bonding units. Overall, this study demonstrates that cooperative noncovalent interactions introduced through Janus-faced hydrogen bonding moieties confers excellent network stability and predictable viscoelastic flow behavior in supramolecular networks.

Super Strong and Tough Polybenzimidazole/Metal Ions Coordination Networks: Reinforcing Mechanism, Recyclability, and Anti-Counterfeiting Applications

Nature has provided many delicate strategies for optimizing the structural characteristics of biological materials. One such strategy is the strengthening and toughening of matrix materials by aduandant and hierarchically arranged non-covalent crosslinking. However, efficient strengthening and toughening of high-performance aromatic polymers by non-covalent bonds has rarely been reported yet. Herein, we report the preparation and characterizations of a metal coordination bonds crosslinked polybenzimidazole (PBI) network. By optimizing the synthetic parameters, the strength of copper ion (Cu²⁺ ) crosslinked PBI is improved from 87.8 to 218.4 MPa, and the toughness is increased from 19.4 to 111.9 MJ m^-3 , corresponding to increments of 148.7 % and 476.8 %, respectively, which surpass all previously reported non-covalent bonds crosslinked high-performance polymers. PBI with varied chain flexibility are then synthesized to deeply understand the stregnening and toughening mechanism. In addition, the glass transition temperature of PBI is dramatically increased by 75 °C after Cu²⁺ crosslinking. Moreover, the chemical recycling of PBI from crosslinekd network, and the development of a novel high-temperature resistant or high-temperature rewritable anti-counterfeiting films based on Cu²⁺ crosslinked PBI are also demonstrated. This study is expected to shed light on design principle for future supramolecularly crosslinked and recyclable high-performance polymers.

Simultaneously improving the ductility and strength of aromatic thermoset films

Aromatic thermoset materials have shown great potential applications in various fields owing to their excellent mechanical strengths. However, their poor ductility is still hinders their large-scale applications. In this study, a new class of aromatic thermosets consisting of two types of crosslinks was successfully developed by incorporating the special group imidazole into a type of crosslinked thermoset. One crosslink is constituted of reversible multiple noncovalent interactions containing “face-face” π–π stacking, “point-point” hydrogen bonds, and ion-pair electrostatic interactions, whereas the other is composed of permanent covalent bonds. Most importantly, the synergetic interplay among these reversible multiple noncovalent interactions enables them to evade the restrictions from the aromatic polymer skeletons to proceed with their dynamic dissociating-rebuilding processes, which can timely and effectively dissipate the internal stress. Finally, owing to the coefficient of these two types of crosslinks, a significantly enhanced ductility was successfully obtained on these aromatic thermosets and their tensile strengths were also improved. Such thermosets having simultaneously enhanced strengths and ductility are predicted to be eventually used in a wide range of applications.

Mutually Reinforced Polymer-Graphene Bilayer Membranes for Energy-Efficient Acoustic Transduction

Graphene holds promise for thin, ultralightweight, and high-performance nanoelectromechanical transducers. However, graphene-only devices are limited in size due to fatigue and fracture of suspended graphene membranes. Here, a lightweight, flexible, transparent, and conductive bilayer composite of polyetherimide and single-layer graphene is prepared and suspended on the centimeter scale with an unprecedentedly high aspect ratio of 10⁵ . The coupling of the two components leads to mutual reinforcement and creates an ultrastrong membrane that supports 30 000 times its own weight. Upon electromechanical actuation, the membrane pushes a massive amount of air and generates high-quality acoustic sound. The energy efficiency is ≈10-100 times better than state-of-the-art electrodynamic speakers. The bilayer membrane's combined properties of electrical conductivity, mechanical strength, optical transparency, thermal stability, and chemical resistance will promote applications in electronics, mechanics, and optics.

Synthesis and Characterization of Linear Polyisoprene Supramolecular Elastomers Based on Quadruple Hydrogen Bonding

Supramolecular elastomers based on quaternary hydrogen bonding of ureido-pyrimidinone (UPy) groups own special properties such as reversibility, self-healing, and good processability, which can be used in many special fields. In this paper, a novel type of linear polyisoprene supramolecular elastomer (LPSE) was prepared via anionic polymerization by deliberately introducing hydroxyl, isocyanate, and UPy groups into the ends. The formation of supramolecular structure showed significant effects on the microphase structures of LPSE, which was characterized by Fourier-transform infrared spectroscopy (FTIR), gel permeation chromatography (GPC), hydrogen nuclear magnetic resonance (¹H-NMR), and dynamic mechanical analysis (DMA). Results showed that the introduction of UPy groups played a certain role in the improvement of the thermal stability, toughness, and tensile strength of the elastomer. Moreover, from self-healing tests, the hydrogen bonds of UPy showed dynamic characteristics which were different from covalent sacrificial bonds and exhibited the reassociation phenomenon. This study can not only extend our understanding of the toughening effect of strong hydrogen bonds, but also help us to rationally design new and tough elastomers.

High-χ alternating copolymers for accessing sub-5 nm domains via simulations

Based on molecular dynamics simulations, we designed novel high-χ alternating copolymers (ACPs) for fabricating sub-5 nm domains.

Evading the strength–ductility trade-off dilemma of rigid thermosets by incorporating triple cross-links of varying strengths

A new class of rigid thermosets with simultaneously enhanced strengths and ductilities have been successfully designed and synthesised.

Impact of metal cations on the thermal, mechanical, and rheological properties of telechelic sulfonated polyetherimides

The glass transition temperature, thermal degradation temperature, and complex viscosity of metal sulfonated polyetherimides decrease with an increase in metal cation size.

Tailoring the degradation and mechanical properties of poly(ε-caprolactone) incorporating functional ε-caprolactone-based copolymers

Functional block copolymers (COPs) were synthesized through the ring-opening polymerization, and the effects of COPs on the hydrolytic & oxidative degradation and mechanical properties of PCL/COP composites were studied.

Sub-10 nm domains in high-performance polyetherimides

After condensation with polystyrene oligomers, ultra-low-molecular-weight polyetherimide-based triblock copolymers form disordered nanostructures with domain sizes less than 8 nm.

The Effect of End Group and Molecular Weight on the Yellowness of Polyetherimide

The effects of end group and molecular weight on the yellowness of telechelic polyetherimide (PEI) are investigated. Electron-withdrawing dianhydride end groups reduce the yellowness and increase the transparency of PEI regardless of the molecular weight. Electron-donating phenyl, amine, and phthalic end groups increase the yellowness of PEI but the effect depends on the molecular weight. As the molecular weight is increased, the yellowness of PEIs with electron-donating end groups initially decreases due to a decreasing end-group density and then increases due to an increasing probability of charge-transfer complex formation. The systematic study reveals the correlations among yellowness, end group, and molecular weight of PEIs. The correlations can be used for designing highly transparent PEIs and other high-performance polymers.

Melt-processable telechelic poly(ether imide)s end-capped with zinc sulfonate salts

Zinc sulfonated poly(ether imide)s possess significantly better mechanical and rheological properties than other metal sulfonated poly(ether imide)s and non-sulfonated ones.

Recyclable heat-resisting polymer poly(ether azaindole ketone)-H+via hydrogen bonding crosslinking

A novel recyclable hydrogen bonding crosslinked polymer PEAINKH⁺ was prepared, which possesses outstanding thermal stability.