Air-Stable Salen–Iron Complexes: Stereoselective Catalysts for Lactide and ε-Caprolactone Polymerization through in Situ Initiation

Ring-opening polymerization of lactide catalyzed using metal-coordinated enzyme-like amino acid assemblies

Polylactide (PLA), a biocompatible and biodegradable polymer, is widely used in diverse biomedical applications. However, the industry standard for converting lactide into PLA involves toxic tin (Sn)-based catalysts. To mitigate the use of these harmful catalysts, other environmentally benign metal-containing agents for efficient lactide polymerization have been studied, but these alternatives are hindered by complex synthesis processes, reactivity issues, and selectivity limitations. To overcome these shortcomings, we explored the catalytic activity of Cu-(Phe)2 and Zn-(Phe)2 metal-amino acid co-assemblies as potential catalysts of the ring-opening polymerization (ROP) of lactide into PLA. Catalytic activity of the assemblies was monitored at different temperatures and solvents using 1H-NMR spectroscopy to determine the catalytic parameters. Notably, Zn-(Phe)2 achieved >99% conversion of lactide to PLA within 12 h in toluene under reflux conditions and was found to have first-order kinetics, whereas Cu-(Phe)2 exhibited significantly lower catalytic activity. Following Zn-(Phe)2-mediated catalysis, the resulting PLA had an average molecular weight of 128 kDa and a dispersity index of 1.25 as determined by gel permeation chromatography. Taken together, our minimalistic approach expands the realm of metal-amino acid-based supramolecular catalytic nanomaterials useful in the ROP of lactide. This advancement shows promise for the future design of simplified biocatalysts in both industrial and biomedical applications.

Bimetallic Manganese Catalysts: A Route to Controlled and Switchable Polymerization of Lactones

The sustainable solution to the environmental problem of polymeric materials calls for efficient and well-controlled ring-opening polymerization catalytic systems. Inspired by the highly reactive and stereospecific bimetallic catalysts, three kinds of bimetallic Salen-Mn catalysts supported by biaryl linking moieties are synthesized and applied to polymerization catalysis of lactide (LA) and ϵ-caprolactone (ϵ-CL) in this work. The polymerization is initiated in situ by the ring-opening of epoxide compounds, in which the ionic cocatalyst could accelerate the reaction process. The Mn-Mn coordination effect contributes to the higher activity and iso-selectivity towards LA compared to the mononuclear Salen-Mn catalyst. The reactivity and stereoselectivity are determined by the conformation of catalysts, specifically the Mn-Mn separation and dihedral angle. Finally, the CO2 -controlled switchable polymerizations are carried out with LA and ϵ-CL. The reversibility of the on-off switching operation is influenced by the combination between CO2 molecules and active species. The success in binuclear Salen-Mn catalysts not only expands the range of bimetallic catalyst analogues but also claims the promising potential of Mn-based catalysts in practical and theoretical research.

N-(2-(Diphenylphosphino)ethyl)-2-alkyl-5,6,7,8-tetrahydro-quinolin-8-amines iron(ii) complexes: structural diversity and the ring opening polymerization of ε-caprolactone

A series of N-(2-(diphenylphosphino)ethyl)-2-alkyl-5,6,7,8-tetrahydroquinolin-8-amines was prepared and used in individually reacting with iron chloride under nitrogen atmosphere to form their iron(ii) complexes Fe1-Fe6. All compounds were characterized using FT-IR spectroscopy and elemental analyses, the organic compounds were confirmed with NMR measurements, and the iron complexes were submitted to single-crystal X-ray diffraction, revealing Fe1, Fe2, Fe4, Fe5, and Fe6 as either mono- or di-nuclear forms. Forming a binary system in situ with two equivalents of LiCH2SiMe3, all iron complexes Fe1-Fe6 efficiently initiated the ring opening polymerization of ε-caprolactone, achieving the TOF up to 8.8 × 103 h-1. More importantly, the resultant polycaprolactone (PCL) possessed high molecular weights with the Mn range of 9.21-24.3 × 104 g mol-1, being a rare case of the iron(ii) catalyst in producing PCL with such high molecular weight. The 1H NMR and MALDI-TOF investigations demonstrated that the PCLs were linear features capped with a methoxy group or CH2SiMe3 or cyclic structure that varied with the molar ratio of [ε-CL]/Fe.

Isoselective Polymerization of rac-Lactide by Magnesium Initiators Bearing Achiral Di(2-pyridyl)methyl Substituted Aminophenolate Ligands

Reactions of achiral di(2-pyridyl)methyl substituted aminophenols L^1-6H (2-{N-R³-N-[di(2-pyridyl)methyl]aminomethyl}-4-R¹-6-R²-C₆H₂OH: R¹ = R² = ^tBu, R³ = ⁿBu (L¹H), R³ = ⁿhexyl (L²H), R³ = cyclohexyl (L³H); R¹ = R² = cumyl, R³ = ⁿBu (L⁴H), R³ = ⁿhexyl (L⁵H), R³ = cyclohexyl (L⁶H)) with {Mg[N(SiMe₃)₂]₂}₂ ([L^1-6H]:[Mg] = 1:1) afforded a series of magnesium silylamido complexes 1-6. In the solid state, the magnesium center of 3, 4, and 6 is penta-coordinated by the tetradentate aminophenloate ligand and one silylamido ligand to form a seriously distorted square-pyramidal geometry as confirmed by X-ray crystallography diffraction analysis. VT ¹H NMR and ROESY experiments further indicate that these magnesium complexes are also five-coordinated in solutions where the coordination of either of the two pyridyl pendants to the magnesium center is maintained. Complexes 1-6 are highly active toward the ring-opening polymerization of rac-lactide (rac-LA) at r.t. both in toluene and in tetrahydrofuran, capable of polymerizing 500 equiv of monomer to high conversions just within minutes. Among them, complex 3 exhibited the highest iso-stereoselectivity, affording moderately isotactic polylactide in toluene (P_m = 0.75). It is found that the isoselectivities and activities of these magnesium complexes toward the polymerization of rac-LA are closely associated with the substituents at the ortho-position of the phenoxide unit and on the skeleton nitrogen atom of the ligand. On the basis of NMR spectroscopic studies, the formation of isotactic PLAs with dominant stereoblock sequences was witnessed by using these magnesium complexes as initiators, and the inequivalent coordination of two pyridyl pendant arms in these magnesium complexes might be the source of exerting isoselective control.

Iron(ii) carboxylates and simple carboxamides: an inexpensive and modular catalyst system for the synthesis of PLLA and PLLA-PCL block copolymers

The combination of inexpensive Fe(ii) acetate with low molecular weight aliphatic carboxamides in situ generates an effective catalyst system for the ring opening polymerisation of lactones. PLLAs were produced in melt conditions with molar masses of up to 15 kg mol-1, narrow dispersity (Đ = 1.03), and without racemisation. The catalytic system was investigated in detail with regard to Fe(ii) source, and steric and electronic effects of the amide's substituents. Furthermore, the synthesis of PLLA-PCL block copolymers of very low randomness was achieved. This commercially available, inexpensive, modular, and user-friendly catalyst mixture may be suitable for polymers with biomedical applications.

Valence-variable Catalysts for Redox-controlled Switchable Ring-opening Polymerization

As a representative class of sustainable polymer materials, biodegradable polymers have attracted increasing interest in recent years. Despite significant advance of related polymerization techniques, realizing high sequence-control and easy-handling in ring-opening (co)polymerizations still remains a central challenge. To this end, a promising solution is the development of valence-variable metal-based catalysts for redox-induced switchable polymerization of cyclic esters, cyclic ethers, epoxides, and CO₂ . Through a valence-determined electron effect, the switch between different catalytically active states as well as dormant state contributes to convenient formation of polymer products with desired microstructures and various practical performances. This redox-controlled switchable strategy for controlled synthesis of polymers is overviewed in this Review with a focus on potential applications and challenges for further studies.

Recent progress in nanocomposites of carbon dioxide fixation derived reproducible biomedical polymers

In recent years, the environmental problems accompanying the extensive application of biomedical polymer materials produced from fossil fuels have attracted more and more attentions. As many biomedical polymer products are disposable, their life cycle is relatively short. Most of the used or overdue biomedical polymer products need to be burned after destruction, which increases the emission of carbon dioxide (CO₂). Developing biomedical products based on CO₂ fixation derived polymers with reproducible sources, and gradually replacing their unsustainable fossil-based counterparts, will promote the recycling of CO₂ in this field and do good to control the greenhouse effect. Unfortunately, most of the existing polymer materials from renewable raw materials have some property shortages, which make them unable to meet the gradually improved quality and property requirements of biomedical products. In order to overcome these shortages, much time and effort has been dedicated to applying nanotechnology in this field. The present paper reviews recent advances in nanocomposites of CO₂ fixation derived reproducible polymers for biomedical applications, and several promising strategies for further research directions in this field are highlighted.

Combining high activity with broad monomer scope: indium salan catalysts in the ring-opening polymerization of various cyclic esters

An indium salan-type catalyst shows very high activities in the ring-opening polymerization of various cyclic esters, including β-butyrolactone, γ-butyrolactone, lactide, ε-caprolactone and ε-decalactone.

N-Heterocyclic carbene iron complexes catalyze the ring-opening polymerization of lactide

Poly(lactic acid), PLA, which holds great promise as a biodegradable substitute of fossil resource-derived polyolefins, is industrially produced by the ring-opening polymerization of lactide using a potentially harmful tin catalyst. Based on mechanistic insights into the reaction of N-heterocyclic carbene (NHC) iron complexes with carbonyl substrates, we surmised and demonstrate here that such complexes are excellent catalysts for the bulk polymerization of lactide. We show that an iron complex with a triazolylidene NHC ligand is active at lactide/catalyst ratios of up to 10 000 : 1, produces polylactide with relatively high number-average molecular weights (up to 50 kg mol⁻¹) and relatively narrow dispersity (Đ ∼ 1.6), and features an apparent polymerization rate constant k_app of up to 8.5 × 10⁻³ s⁻¹, which is more than an order of magnitude higher than that of the industrially used tin catalyst. Kinetic studies and end-group analyses support that the catalytically active species is well defined and that the polymerization proceeds via a coordination–insertion mechanism. The robustness of the catalyst allows technical grade lactide to be polymerized, thus offering ample potential for application on larger scale in an industrially relevant setting.

Iron(ii) complexes containing a mesoionic triazolylidene ligand are highly efficient catalyst precursors for the ring opening polymerization of lactide to poly(lactic acid), surpassing other iron complexes and also industrially utilized Sn(oct)₂.

Ring-Opening Polymerization of ε-Caprolactone Mediated by Di-Zinc Complex Bearing Macrocyclic Thioether-phenolate [OSSO]-type Ligand

A unique example of zinc bromide complexes bearing macrocyclic [OSSO]-type thioetherphenolate ligand (Di-[OSSO]ZnBr) has been successfully explored toward ring-opening polymerization (ROP) of -caprolactone (ε-CL) in the presence of epoxides and...

Simple Zn(ii) complexes for the production and degradation of polyesters

Nine new complexes based on thioether appended iminophenolate (ONS) ligands have been prepared and fully characterized in solution by NMR spectroscopy. Solid-state structures were also obtained for seven complexes. In solution, all complexes were monomeric. The complexes were highly active for the polymerization of purified rac-lactide ([M] : [Zn] : [BnOH] = 10 000 : 1 : 30 at 180 °C) reaching TOF values up to 250 000 h⁻¹. The kinetics of the polymerization have been probed by in situ Raman spectroscopy. The rate of reaction was dramatically reduced using technical grade rac-lactide with increased initiator loading. To move towards a circular economy, it is vital that catalysts are developed to facilitate chemical recycling of commodity and emerging polymeric materials. In this vein, the complexes have been assessed for their ability to break down poly(lactic acid) and poly(ethylene terephthalate). The results from both the polymerization and degradation reactions are discussed in terms of ligand functionality.

Nine new complexes based on thioether appended iminophenolate (ONS) ligands have been prepared and fully characterized in solution by NMR spectroscopy.

Controlling polymer stereochemistry in ring-opening polymerization: a decade of advances shaping the future of biodegradable polyesters

This review highlights recent developments in the field of biodegradable polymeric materials intended to replace non-degradable conventional plastics, focusing on studies from the last ten years involving the stereoselective ring-opening polymerization of cyclic esters. This encompasses exciting advances in both catalyst design and monomer scope. Notably, the last decade has seen the emergence of metal-free stereocontrolled ROP for instance, as well as the synthesis and stereocontrolled polymerization of new types of chiral monomers. This study will emphasize recent stereoselective polymerization catalysts and chiral monomers and will focus on stereocontrol quantification, the mechanisms of stereocontrol and their differentiation if reported and studied for a specific catalyst system.

Homoleptic titanium and zirconium complexes exhibiting unusual Oiminol–metal coordination: application in stereoselective ring-opening polymerization of lactide

The synthesis and characterization of novel homoleptic Ti and Zr complexes with tridentate ONO-type Schiff base ligands and their catalytic activities towards the ring-opening polymerization (ROP) of lactide are reported.

FeIII and FeII Phosphasalen Complexes: Synthesis, Characterization, and Catalytic Application for 2-Naphthol Oxidative Coupling

We report on the synthesis and characterization of three iron(III) phosphasalen complexes, [Fe^III (Psalen)(X)] differing in the nature of the counter-anion/exogenous ligand (X^- =Cl^- , NO₃ ^- , OTf^- ), as well as the neutral iron(II) analogue, [Fe^II (Psalen)]. Phosphasalen (Psalen) differs from salen by the presence of iminophosphorane (P=N) functions in place of the imines. All the complexes were characterized by single-crystal X-ray diffraction, UV/Vis, EPR, and cyclic voltammetry. The [Fe^II (Psalen)] complex was shown to remain tetracoordinated even in coordinating solvent but surprisingly exhibits a magnetic moment in line with a Fe^II high-spin ground state. For the Fe^III complexes, the higher lability of triflate anion compared to nitrate was demonstrated. As they exhibit lower reduction potentials compared to their salen analogues, these complexes were tested for the coupling of 2-naphthol using O₂ from air as oxidant. In order to shed light on this reaction, the interaction between 2-naphthol and the Fe^III (Psalen) complexes was studied by cyclic voltammetry as well as UV/Vis spectroscopy.

Next Generation of Zinc Bisguanidine Polymerization Catalysts towards Highly Crystalline, Biodegradable Polyesters

Polylactide and polycaprolactone are both biodegradable polymers produced through metal-catalyzed ring-opening polymerization. For a truly sustainable lifecycle of these polymers it is essential to replace the industrially used cytotoxic catalyst tin(II) bis(2-ethylhexanoate) [Sn(Oct)₂ ] with non-toxic alternatives. Here, we report the fastest known robust catalyst in the polymerization of lactide and ϵ-caprolactone. This zinc guanidine catalyst can polymerize non-purified technical rac-lactide and ϵ-caprolactone in the melt at different [M]/[I] ratios with fast rate constants, high molar masses, and high yields in a short time, leading to colorless, transparent polymer. Moreover, we report that polylactide and polycaprolactone produced by zinc-guanidine complexes have favorably high crystallinities. In fact, the obtained polylactide shows a more robust degradation profile than its Sn(Oct)₂ -catalysed equivalent due to a higher degree of crystallinity.

Cyclic Polyester Formation with an [OSSO]-Type Iron(III) Catalyst

The efficient formation of cyclic polyesters from the ring-opening polymerization of lactide, ϵ-caprolactone, and β-butyrolactone catalyzed by a 1,4-dithiabutanedyl-2,2'-bis(4,6-dicumylphenol) [OSSO]-FeCl complex activated with cyclohexene oxide was achieved. The catalyst was very active (initial turnover frequency up to 2718 h^-1 ), robust, and worked with a monomer/Fe ratio up to 10 000. The formation of cyclic polymers was supported by using high-resolution matrix-assisted laser desorption ionization (MALDI) MS, and the average ring size (≈5 kDa for cyclic polylactide) independent of the reaction conditions. A monometallic ring-opening polymerization/cyclization mechanism was proposed from the results of a kinetic investigation.

Redox-switchable ring-opening polymerization by tridentate ONN-type titanium and zirconium catalysts

A study designed to ascertain the impact that ligand symmetry, number of redox-active moieties, and identity of the active metal center have on the catalytic ring-opening polymerization performance of redox-switchable catalysts.

New Kids in Lactide Polymerization: Highly Active and Robust Iron Guanidine Complexes as Superior Catalysts

Polylactide is a biodegradable versatile material based on annually renewable resources and thus CO₂ -neutral in its lifecycle. Until now, tin(II)octanoate [Sn(Oct₂ )] was used as catalyst for the industrial ring-opening polymerization of lactide in spite of its cytotoxicity. On the way towards a sustainable catalyst, three iron(II) hybrid guanidine complexes were investigated concerning their molecular structure and applied to the ring-opening polymerization of lactide. The complexes could polymerize unpurified technical-grade rac-lactide as well as recrystallized l-lactide to long-chain polylactide in bulk with monomer/initiator ratios of more than 5000:1 in a controlled manner following the coordination-insertion mechanism. For the first time, a biocompatible complex has surpassed Sn(Oct)₂ in its polymerization activity under industrially relevant conditions.

Mononuclear Salen-Sodium Ion Pairs as Catalysts for Isoselective Polymerization of rac-Lactide

A series of mononuclear salen-sodium anions, as the first examples, were synthesized with tetra-alkyl ammonium as a counterpart cation. These complexes are efficient catalysts for the isoselective ring-opening polymerization of rac-lactide; the molecular weights of polymers are under control and molecular weight distributions are narrow when five equivalents of BnOH is used as an initiator. The best isoselectivity value of P_m = 0.82 was achieved at -70 °C. The experimental results together with a density functional theory calculation show that a ligand-assisted activated monomer mechanism is more reasonable than an activated monomer mechanism for this system.

Highly efficient metal(iii) porphyrin and salen complexes for the polymerization of rac-lactide under ambient conditions

Metal(iii) complexes supported by porphyrin and salen ligands were highly efficient for rac-lactide polymerization at room temperature giving isotactic-enriched PLA.

Salen complexes of zirconium and hafnium: synthesis, structural characterization and polymerization studies

Salen complexes of zirconium and hafnium were synthesized and used as effective catalysts for the polymerization of lactide and ε-CL and homopolymerization, copolymerization and coupling of epoxides with CO₂.

Heterogeneous catalysts based on built-in N-heterocyclic carbenes with high removability, recoverability and reusability for ring-opening polymerization of cyclic esters

Both activity and reusability are critical issues for developing new generation metal-free catalytic systems.

The synthesis, characterisation and application of iron(iii)–acetate complexes for cyclic carbonate formation and the polymerisation of lactide

Cracking the whip: Simple iron(iii) acetate complexes have been applied to the catalytic cyclic carbonate formation and lactide ROP.

IronIII Half Salen Catalysts for Atom Transfer Radical and Ring-Opening Polymerizations

A series of monometallic pentacoordinate Fe^III chloride complexes have been prepared and characterized by high-resolution mass spectrometry and elemental analysis. X-ray diffraction analysis showed that the bis-chelated Fe^III complexes bear distorted trigonal bipyramidal geometries. The air- and moisture-stable Fe^III complexes were screened as mediators in the reverse atom transfer radical polymerization (ATRP) of styrene and methyl methacrylate. Moderate to excellent control was achieved with dispersities as low as 1.1 for both poly(methyl methacrylate) and polystyrene. Kinetic studies showed living characteristics, and end group analysis revealed the presence of olefin-terminated polymer chains, suggesting catalytic chain transfer as a competing polymerization mechanism. Although the catalysts are not the fastest Fe ATRP mediators, they are robust and flexible. Using propylene oxide as an initiator, the complexes were active catalysts for the ring-opening polymerization of rac-lactide with moderate control. While the addition of propylene oxide has been reported as an efficient method of converting a metal-halide bond to a metal-alkoxide bond in situ, we show herein that this initiation mechanism can limit polymerization reproducibility and introduce an induction period.

Dinuclear iminophenoxide copper complexes in rac-lactide polymerisation

Dinuclear bis(R'-(R''-iminomethyl)phenoxide) copper complexes L2Cu2(μ-OR)2 were prepared from the reaction of copper methoxide with ROH and LH (ROH = dimethylaminoethanol or pyridylmethanol, R' = H, 4,6-tBu, 1,3-Cl, R'' = benzyl, cyclohexyl, diphenylmethyl and 2,6-dimethylphenyl). Preparation was complicated by formation of homoleptic L2Cu and only 9 of the 24 possible combinations could be prepared. All complexes were characterized by single crystal X-ray diffraction studies and crystallized as dinuclear penta-coordinated complexes. Homoleptic complexes L2Cu were inactive in lactide polymerization at room temperature. Most heteroleptic complexes showed modest to good activities with full conversion in less than 6 h at room temperature. Complexes with R' = H showed poor molecular weight control, complexes with R' = Cl were inactive in polymerization. In pyridylmethoxide-containing complexes, only one alkoxide initiated chain growth. All complexes produced atactic polymer.

Versatile organoaluminium catalysts based on heteroscorpionate ligands for the preparation of polyesters

A series of alkyl aluminium complexes based on heteroscorpionate ligands were designed as catalysts for the ring-opening polymerisation of cyclic esters and ring-opening copolymerisation of epoxides and anhydrides. Treatment of AlX3 (X = Me, Et) with ligands bpzbeH [bpzbe = 1,1-bis(3,5-dimethylpyrazol-1-yl)-3,3-dimethyl-2-butoxide], bpzteH [bpzte = 2,2-bis(3,5-dimethylpyrazol-1-yl)-1-para-tolylethoxide], and (R,R)-bpzmmH [(R,R)-bpzmm = (1R)-1-{(1R)-6,6-dimethyl-bicyclo[3.1.1]-2-hepten-2-yl}-2,2-bis(3,5-dimethylpyrazol-1-yl)ethoxide] for 2 hours at 0 °C afforded the mononuclear dialkyl aluminium complexes [AlMe2{κ2-bpzbe}] (1), [AlEt2{κ2-bpzbe}] (2), [AlMe2{κ2-(R,R)-bpzmm}] (3) and [AlEt2{κ2-(R,R)-bpzmm}] (4), and the dinuclear dialkyl complexes [AlMe2{κ2-bpzte}]2 (5) and [AlEt2{κ2-bpzte}]2 (6). The molecular structures of the new complexes were determined by spectroscopic methods and confirmed by X-ray crystallography. The alkyl-containing aluminium complexes can act as highly efficient single-component initiators for the ring-opening polymerisation of ε-caprolactone and l-lactide and for the ring-opening copolymerisation of cyclohexene oxide and phthalic anhydride to give a range of biodegradable polyesters.

Isoselective Polymerization of rac-Lactide Catalyzed by Ion-Paired Potassium Amidinate Complexes

Three potassium crown ether complexes supported with bulky amidinate ligands were synthesized for the ring-opening polymerization (ROP) of rac-lactide. The side polymerization reaction initiated directly by ligand anion was suppressed well in the presence of alcohol as our design, and the synthesis of linear polylactide with a molecular weight as high as 117.7 kg/mol was successful together with an isoselectivity value of P_m = 0.88 at -70 °C. In this system, lactide can be deprotonated by amidinate anion to give lactide enolate, which can initiate the ROP of lactide as a side reaction in the absence of alcohol; however, this side reaction can also be suppressed well in the presence of alcohol by a decrease in temperature. An interesting anti-Arrhenius-like behavior in the polymerization was discovered, which can be attributed to the fact that the active catalyst can be converted to a less active lactide enolate potassium complex at a high temperature.