Effect of Dimethyl Terephthalate and Dimethyl Isophthalate on the Free Volume and Barrier Properties of Poly(ethylene terephthalate) (PET): Amorphous PET

Innovative approaches to chemical recycling of polyethylene terephthalate waste: Investigating key components and their emerging applications

Polyethylene Terephthalate, a widely recognized thermoplastic, is used in numerous sectors including packaging, textiles, electronics, construction, and medical due to its lightweight, cost-efficiency, transparency, flexibility, quick drying, durability and excellent gas/moisture barrier properties. However, its non-biodegradable nature poses significant environmental concerns, necessitating effective recycling and reuse methods. Over the past decades, scientists have focused on both mechanical and chemical recycling methods for PET waste to produce new molecules with potential applications. This review provides a comprehensive account of utilizing PET waste as a feedstock for synthesizing new molecules through various recycling techniques. An up-to-date and comparative overview of different chemical recycling techniques, including ammonolysis, aminolysis, glycolysis, alcoholysis, and hydrolysis in terms of reactants, reaction conditions, products, and yields are outlined. Applications of depolymerized end products like terephthalamide, NN'-bisallyl-terephthalamide, terephthalic dihydrazide, NN'-diphenyl-terephthalamide, dimethyl-terephthalate, dimethyl terephthalate, bis-hydroxyethyl-terephthalate (BHET), bis-hydroxy ethylene terephthalamide (BHETA), terephthalic acid etc. are succinctly presented. These products found potential industrial applications including thermostabilizers, surfactants, hardeners, peptisers, photoinitiators, crosslinkers, plasticizers, adsorbents, sealants, catalysts, etc. Additionally, the conversion of these depolymerized end products into other useful compounds like terephthalonitrile, para-xylylenediamine, 1,4-bis(aminomethyl)cyclohexane, lanthanum complexes, acrylates, BHET and BHETA derivatives, oxadiazole derivatives, 2,2'-(1,4-phenylene)-bis(2-oxazoline), 1,4-cyclohexanedimethanol, dyes, dioctyl terephthalate, butylene-adipate-co-terephthalate, terephthaloyl dichloride etc. has also been detailed along with their potential applications.

Development of poly(butylene oxalate-co-furanoate) copolymers with enhanced sustainability and hydrolytic degradability

Polyoxalate, a novel intrinsically hydrolysable polyester, garners significant interest for its high cost-effectiveness and versatility. However, concerns persist regarding its durability in practical applications. This study integrates bio-based poly(butylene furanoate) (PBF), which possesses remarkable barrier performance, into the poly(butylene oxalate) (PBOx) framework to synthesize poly(butylene oxalate‑co‑furanoate) (PBOF) with tunable degradation rates. The influence of incorporating BF units on thermal, crystalline, mechanical, and barrier properties was systematically analyzed. Results demonstrated the addition of BF units dramatically improved the balance between degradation and physical properties. Laboratory degradation experiments indicated that PBOF possessed significant degradation effects. Among them, PBOF-41 (with 41 % molar furanoate) decreased in weight by 20 % in freshwater, 70 % in an enzyme solution, and 8 % in artificial seawater within 30 days. After 28 days of degradation in soil, the residual weight was reduced to 80 % of its initial weight. Theoretical calculations and experiments have clarified the enhancement of the Gibbs free energy and energy barrier of the hydrolysis reaction by the BF unit. In summary, PBOF copolyesters have excellent gas barrier performance, adjustable thermal properties, well-balanced mechanical properties, and degradability, making them highly promising for sustainable plastic products.

Effect of Glycerol Stearates on the Thermal and Barrier Properties of Biodegradable Poly(butylene Adipate-Co-Terephthalate)

Two types of glycerol stearates, glycerol monostearate (GMS) and glycerol tristearate (GTS), were added into poly(butylene adipate-co-terephtalate) (PBAT), with the aim to improve their water vapor barrier properties. The effects of the two small molecules on microstructure, chain mobility, and surface hydrophobicity were amply assessed via both experimental and simulation methods. The incorporation of the modifiers at small loadings, 5 wt% of GMS and 1 wt% of GTS, resulted in substantial improvements in water vapor barrier properties, while a further increase in the modifier content resulted in deterioration. The optimal water vapor permeability reached values of 2.63 × 10-13 g·cm/(cm2·s·Pa) and 6.55 × 10-13 g·cm/(cm2·s·Pa), which are substantially lower than the permeability, 8.43 × 10-13 g·cm/(cm2·s·Pa), of neat PBAT. The water vapor permeability of PBAT/GMS blends was also proven to be time-dependent and dramatically decreased with time, mainly due to the migration process of small molecules, forming a waterproof layer. The barrier improvement results are assumed to be related to the hydrophobic effect of glycerol stearate and are largely dependent on the content, polarity, compatibility, and dispersion of modifiers. In addition, the incorporation of modifiers did not largely sacrifice the mechanical strength of PBAT, which is advantageous in mulch film applications.

Crystallization of Poly(ethylene terephthalate): A Review

Poly(ethylene terephthalate) (PET) is a thermoplastic polyester with excellent thermal and mechanical properties, widely used in a variety of industrial fields. It is a semicrystalline polymer, and most of the industrial success of PET derives from its easily tunable crystallization kinetics, which allow users to produce the polymer with a high crystal fraction for applications that demand high thermomechanical resistance and barrier properties, or a fully amorphous polymer when high transparency of the product is needed. The main properties of the polymer are presented and discussed in this contribution, together with the literature data on the crystal structure and morphology of PET. This is followed by an in-depth analysis of its crystallization kinetics, including both primary crystal nucleation and crystal growth, as well as secondary crystallization. The effect of molar mass, catalyst residues, chain composition, and thermo-mechanical treatments on the crystallization kinetics, structure, and morphology of PET are also reviewed in this contribution.

Degradation of Poly(ethylene terephthalate) Catalyzed by Nonmetallic Dibasic Ionic Liquids under UV Radiation

Nonmetallic ionic liquids (ILs) exhibit unique advantages in catalyzing poly (ethylene terephthalate) (PET) glycolysis, but usually require longer reaction times. We found that exposure to UV radiation can accelerate the glycolysis reaction and significantly reduce the reaction time. In this work, we synthesized five nonmetallic dibasic ILs, and their glycolysis catalytic activity was investigated. 1,8-diazabicyclo [5,4,0] undec-7-ene imidazole ([HDBU]Im) exhibited better catalytic performance. Meanwhile, UV radiation is used as a reinforcement method to improve the PET glycolysis efficiency. Under optimal conditions (5 g PET, 20 g ethylene glycol (EG), 0.25 g [HDBU]Im, 10,000 µW·cm-2 UV radiation reacted for 90 min at 185 °C), the PET conversion and BHET yield were 100% and 88.9%, respectively. Based on the UV-visible spectrum, it was found that UV radiation can activate the C=O in PET. Hence, the incorporation of UV radiation can considerably diminish the activation energy of the reaction, shortening the reaction time of PET degradation. Finally, a possible reaction mechanism of [HDBU]Im-catalyzed PET glycolysis under UV radiation was proposed.

Emerging Applications of Silica Nanoparticles as Multifunctional Modifiers for High Performance Polyester Composites

Nano-modification of polyester has become a research hotspot due to the growing demand for high-performance polyester. As a functional carrier, silica nanoparticles show large potential in improving crystalline properties, enhancing strength of polyester, and fabricating fluorescent polyester. Herein, we briefly traced the latest literature on synthesis of silica modifiers and the resultant polyester nanocomposites and presented a review. Firstly, we investigated synthesis approaches of silica nanoparticles for modifying polyester including sol-gel and reverse microemulsion technology, and their surface modification methods such as grafting silane coupling agent or polymer. Then, we summarized processing technics of silica-polyester nanocomposites, like physical blending, sol-gel processes, and in situ polymerization. Finally, we explored the application of silica nanoparticles in improving crystalline, mechanical, and fluorescent properties of composite materials. We hope the work provides a guideline for the readers working in the fields of silica nanoparticles as well as modifying polyester.

Improved polymerization and depolymerization kinetics of poly(ethylene terephthalate) by co-polymerization with 2,5-furandicarboxylic acid

Poly(ethylene terephthalate) (PET), known for its clarity, food safety, toughness, and barrier properties, is a preferred polymer for rigid packaging applications. PET is also one of the most recycled polymers worldwide. In light of climate change, significant efforts are underway to improve the carbon footprint of PET by synthesizing it from bio-based feedstocks. Often times, specific applications demand PET to be copolymerized with other monomers. This work focuses on copolymerization of PET with a bio-based co-monomer, 2,5-furandicarboxylic acid (FDCA) to produce the copolyester (PETF). We report the multifunction of FDCA to influence the esterification reaction kinetics and the depolymerization kinetics (via alkaline hydrolysis) of the copolyester PETF. NMR spectroscopy and titrimetric studies revealed that copolymerization of PET with different levels of FDCA improved the esterification reaction kinetics by enhancing the solubility of monomers. During the alkaline hydrolysis, the presence of FDCA units in the backbone almost doubled the PET conversion and monomer yield. Based on these findings, it is demonstrated that the FDCA facilitates the esterification, as well as depolymerization of PET, and potentially enables reduction of reaction temperatures or shortened reaction times to improve the carbon footprint of the PET synthesis and depolymerization process.

Incorporation of the bio-based 2,5-furandicarboxylic acid (FDCA) in poly(ethylene terephthalate) as a copolymer (PETF) improves esterification and depolymerization kinetics due to higher solubility and acidity of FDCA in the reaction media.

Role of enhanced solubility in esterification of 2,5-furandicarboxylic acid with ethylene glycol at reduced temperatures: energy efficient synthesis of poly(ethylene 2,5-furandicarboxylate)

The enhanced solubility of 2,5-furandicarboxylic acid in ethylene glycol results in faster kinetics at lower temperatures compared to conventional reaction temperatures for polyesters.