Structural Evolution of Hard-Elastic Isotactic Polypropylene Film during Uniaxial Tensile Deformation: The Effect of Temperature

Facile In Situ Building of Sulfonated SiO2 Coating on Porous Skeletons of Lithium-Ion Battery Separators

Polyolefin separators with worse porous structures and compatibilities mismatch the internal environment and deteriorate lithium-ion battery (LIB) combination properties. In this study, a sulfonated SiO2 (SSD) composited polypropylene separator (PP@SSD) is prepared to homogenize pore sizes and in situ-built SSD coatings on porous skeletons. Imported SSD uniformizes pore sizes owing to centralized interface distributions within casting films. Meanwhile, abundant cavitations enable the in situ SSD coating to facilely fix onto porous skeleton surfaces during separator fabrications, which feature simple techniques, low cost, environmental friendliness, and the capability for continuous fabrications. A sturdy SSD coating on the porous skeleton confines thermal shrinkages and offers a superior safety guarantee for LIBs. The abundant sulfonic acid groups of SSD endow PP@SSD with excellent electrolyte affinity, which lowers Li+ transfer barriers and optimizes interfacial compatibility. Therefore, assembled LIBs give the optimal C-rate capacity and cycling stability, holding a capacity retention of 82.7% after the 400th cycle at 0.5 C.

Multiscale Relaxation Behavior of Amorphous Plasticized Poly(vinyl butyral)

As a key component in laminated glass, plasticized polyvinyl butyral (PVB) interlayer is a kind of impact-resistant polymer material with high toughness. Recently, by using ultrasmall angle X-ray scattering (USAXS) technique, Stretch-induced phase-separated structure on the scale of hundreds of nanometers formed in plasticized PVB for the first time is reported. In this work, the multiscale relaxation behavior of plasticized PVB is further investigated. The relaxation behavior of deformed plasticized PVB is studied from macroscopic stress, mesoscopic phase-separated structure, and microscopic chain segment by combining USAXS, and birefringence with in situ stretching device. The contributions of chain segments and hydrogen bonding clusters for the multiscale relaxation behavior are discussed.

Research on the Mechanical Properties and Stretch Forming Simulation of Triaxial Geogrid with Different Pre-Punched Hole Diameters

In this paper, the tensile behavior of industrial polypropylene triaxial geogrid with different pre-punched hole diameters was studied by experiment and numerical analysis. The industrial polypropylene sheets with different diameters of circular holes were stretched at elevated temperature and then the tensile properties of triaxial geogrids at room temperature were evaluated. It was found that the pre-punched hole diameter of triaxial geogrid had a very close relationship with the mechanical properties. With the increase of the pre-punched hole diameter, the tensile strength of triaxial geogrid shows a trend of first increasing and then decreasing. Combined with numerical simulation, the optimal pre-punched hole diameter can be accurately obtained, and the distribution law of the width, thickness, stress, and strain of triaxial geogrid can be obtained. Under the condition of a stretching ratio of 3 and node spacing of 3 mm, it was found that the mechanical properties of industrial polypropylene triaxial geogrid was the best when the pre-punched hole diameter was 2.6 mm.

Microporous Formation Mechanism of Biaxial Stretching PA6/PP Membranes with High Porosity and Uniform Pore Size Distribution

The low porosity and wide pore size distribution of biaxial stretching PP microporous membranes continue to be the primary impediments to their industrial application. To solve this problem, there is a critical and urgent need to study the micropore-forming mechanism of PP membranes. In this research, the interfacial micropore formation mechanism of PA6/PP membranes during biaxial stretching was investigated. PA6/PP membranes containing spherical PA6 and fibrillar PA6 were found to exhibit different interfacial micropore formation mechanisms. Numerous micropores were generated in the PA6/PP membranes, containing PA6 spherical particles via the interface separation between the PP matrix and PA6 spherical particles during longitudinal stretching. Subsequent transverse stretching further expanded the two-phase interface, promoting the breakdown and fibrosis of the PP matrix and forming a spider-web-like microporous structure centered on spherical PA6 particles. In PA6/PP membranes with PA6 fibers, fewer micropores were generated during longitudinal stretching, but the subsequent transverse stretching violently separated the PA6 fibers, resulting in a dense fiber network composed of PA6 fibers interwoven with PP fibers. Crucially, the PA6/PP biaxial stretching of microporous membranes presented an optimized pore structure, higher porosity, narrower pore size distribution, and better permeability than β-PP membranes. Furthermore, this study explored a new approach to the fabrication of high-performance PA6/PP microporous membranes, with good prospects for potential industrial application.

Low-Cost Mass Manufacturing Technique for the Shutdown-Functionalized Lithium-Ion Battery Separator Based on Al2O3 Coating Online Construction during the β-iPP Cavitation Process

A shutdown-functionalized lithium-ion battery separator plays a pivotal role in preventing thermal runaway as cells experience electrical abuse, overcharge, and external short circuit. In this article, the trilayer separator endowed with shutdown function was fabricated by ingenious co-extrusion and bidirectional drawing based on the nano-Al₂O₃ coating online construction during the β-iPP cavitation process. The middle layer composed of nano-Al₂O₃, polyethylene, and polypropylene offers a shutdown temperature of 130 °C, and skin polypropylene layers with nano-Al₂O₃ coating hold optimized dimensional stability below the meltdown temperature. Crystal structure measurement and pore structure diagnosis disclose that nano-Al₂O₃ thins coarse fibrils and makes the porous structure uniform. De-bonding of nano-Al₂O₃/β-iPP interfaces retains nano-Al₂O₃ not only on the top surface of the separator but also on the pore intine to realize nano-Al₂O₃ coating online construction, consequently strengthening tensile capacity, dimensional stability to heating, and electrolyte affinity. Electrochemical tests further disclose that nano-Al₂O₃ coating stabilizes solid electrolyte interphase germination and heightens lithium-ion migration numbers, confining cell resistances and granting optimal high-rate performance and cycling ability. The proposed approach features simple technics, environment-friendly, continuous fabrication, and coating online construction, which can offer new ideas for the mass fabricating of the high-end separator.

Microstructural Origin of the Double Yield Points of the Metallocene Linear Low-Density Polyethylene (mLLDPE) Precursor Film under Uniaxial Tensile Deformation

The microstructural origin of the double yield points of metallocene linear low-density polyethylene (mLLDPE) precursor films has been studied with the assistance of the synchrotron radiation small- and wide-angle X-ray scattering (SAXS/WAXS). It has been shown that the microstructural origin of the double yield points is highly related to the initial orientation of the original precursor film. For less oriented mLLDPE precursor films, the rearrangement of lamellae and the appearance of the monoclinic phase are the microstructural origins of the first yield point. In comparison, for the highly-oriented mLLDPE precursor film, only the orthorhombic-monoclinic phase transition appears at the first yield point. The melting-recrystallization and the formation of the fibrillary structure happen beyond the second yield point for all studied mLLDPE precursor films. Finally, the detailed microstructural evolution roadmaps of mLLDPE precursor films under uniaxial tensile deformation have been established, which might serve as a guide for processing high-performance polymer films by post-stretching.

The Structural and Mechanical Properties of the UHMWPE Films Mixed with the PE-Wax

Since obtaining a highly oriented structure based on a large-scale commercial ultra-high molecular weight polyethylene (UHMWPE) is considered very difficult due to its high molecular weight and melting index, modifying the structure of these cheap commercial UHMWPE brands into a supra-molecular structure with fiber-forming properties by adding a small amount of polyethylene wax (PE-wax) will provide the possibility to obtain highly oriented UHMWPE products with enhanced mechanical and tribological properties. In this work, highly oriented UHMWPE/PE-wax films were prepared. The PE-wax affected the UHMWPE as an intermolecular lubricant. The obtained lamellar structure of the UHMWPE/PE-wax composites had a better processability. The UHMWPE and UHMWPE/PE-wax structures for the xerogels and the films were studied by using differential scanning calorimetry and scanning electron microscopy. The PE-wax presence enhanced the mechanical properties of the UHMWPE/PE-wax films to a high degree. The highest average value of the tensile strength was 1320 MPa (an increase of 78%) obtained by adding a PE-wax content of 1.0 wt.%, and the highest average value of the Young’s modulus was 56.8 GPa (an increase of 71%) obtained by adding a PE-wax content of 2.0 wt.%. The addition of the PE-wax increased the work of fracture values of the UHMWPE/PE-wax films up to 233%. The formation of the cavities was observed in the virgin UHMWPE films more than in the UHMWPE/PE-wax films, and the whitening of the oriented films was related to the crystallization process more than to the cavitation phenomenon. The coefficient of friction of the oriented UHMWPE/PE-wax films improved by 33% in comparison with the isotropic UHMWPE, and by 7% in comparison with the oriented virgin UHMWPE films.

Recent advances in post-stretching processing of polymer films with in situ synchrotron radiation X-ray scattering

The stretch-induced structural evolution mechanism is a long-standing scientific question in the post-stretching processing of polymer films. X-ray scattering, especially a combination of small- and wide-angle X-ray scattering (SAXS/WAXS), provides a powerful method to study the hierarchical structure of polymer films. Recent advances in synchrotron radiation (SR) light sources and detection techniques allow one to measure the structural evolution of polymer films during post-stretching processing in real time with ultrahigh time resolution, which benefits the understanding on this topic. This review summarizes some recent investigations on post-stretching processing of polymer films, which combine in situ X-ray scattering techniques with purposely designed tensile apparatus in terms of three aspects: uniaxial stretching, biaxial stretching and stretching with chemical reactions. Concerning the polymer bulk, traditional deformation mechanisms like stretch-induced crystallization (SIC), crystal slipping, phase transition and melting-recrystallization are discussed for the uniaxial and biaxial post-stretching of polymer films. New deformation models have been developed to focus on the structural evolution on the length scale of lamellar stacks, which consider the potential microphase separation of the interlamellar amorphous phase and microbuckling. For solution systems, the coupled effects of the mechanical work from external force and the chemical potential from possible chemical reactions are taken into account for the structural evolution during stretching in solution. Roadmaps of structural and morphological evolution in the processing parameter space (i.e., temperature, stress, strain and the concentration of additive in the bath solution) are eventually constructed for precursor films. The accumulation of a structural evolution database for post-stretching processing of polymer films can be expected to provide a helpful guide for industrial processing for high-performance polymers in the near future.

Effect of Annealing Temperature on PP Microporous Membranes Obtained by a Melt-Extrusion-Stretching Method

Isotactic polypropylene (iPP) precursor film with highly oriented lamellar structure was produced through a melt extrusion-annealing-uniaxial stretching (MAUS) process. The precursor films were annealed at various temperatures and the structure evolution of precursor films during various annealing temperatures and the pore formation of the annealed film during stretching were investigated. During annealing, recrystallized lamellar structure was formed to obtain “core-shell sandwich” structure. The thickness of newly formed lamellae increased with annealing temperature, which improved the ability of slipping resistance of the original lamellar structure during stretching. As the annealing temperature of precursor film increased, the micropore shape and diameter of the final membranes became more uniform. The porosity of the microporous membranes increased with increasing annealing temperature.

In situ characterization of strain-induced crystallization of natural rubber by synchrotron radiation wide-angle X-ray diffraction: construction of a crystal network at low temperatures

Strain-induced crystallization (SIC) of natural rubber (NR) at descending temperatures as low as -60 °C is systematically investigated by in situ synchrotron radiation wide-angle X-ray diffraction (SR-WAXD) measurement. The detailed structural evolution of NR during SIC is studied in the strain-temperature space, where up to four regions are defined depending on the SR-WAXD results. In region I, the molecular chains begin to be oriented under tensile loading. The onset of crystallization happens in the very beginning of region II, and the NR crystal acts as a new physical cross-linking point to form a crystal network, namely the series model. The further increment of crystallinity (> ca. 8%) leads to the transition of the crystal network from the series model to the parallel model in region III. The crystal network is finally accomplished in region IV, where the crystallinity remains almost constant. Interestingly, regions III and IV exist only in the intermediate-temperature zone II (-40 °C to -10 °C), which are missing in zones I (-10 °C to 25 °C) and III (-60 °C to -40 °C). This suggests that sufficient crystallinity (χ_II-III > ca. 8%) is required to form the parallel model. The new crystal network provides a deep understanding of SIC of NR considering the microscopic features, i.e. oriented amorphous component, the onset of crystallization and crystallinity evolution and its correlation with the macroscopic stress-strain curve.