Highly Efficient ROP Polymerization of ε-Caprolactone Catalyzed by Nanoporous Alumina Membranes. How the Confinement Affects the Progress and Product of ROP Reaction

Polymerization within Nanoporous Anodized Alumina Oxide Templates (AAO): A Critical Survey

In the last few years, the polymerization of monomers within the nanocavities of porous materials has been thoroughly studied and developed, allowing for the synthesis of polymers with tailored morphologies, chemical architectures and functionalities. This is thus a subject of paramount scientific and technological relevance, which, however, has not previously been analyzed from a general perspective. The present overview reports the state of the art on polymerization reactions in spatial confinement within porous materials, focusing on the use of anodized aluminum oxide (AAO) templates. It includes the description of the AAO templates used as nanoreactors. The polymerization reactions are categorized based on the polymerization mechanism. Amongst others, this includes electrochemical polymerization, free radical polymerization, step polymerization and atom transfer radical polymerization (ATRP). For each polymerization mechanism, a further subdivision is made based on the nature of the monomer used. Other aspects of "in situ" polymerization reactions in restricted AAO geometries include: conversion monitoring, kinetic studies, modeling and polymer characterization. In addition to the description of the polymerization process itself, the use of polymer materials derived from polymerization in AAO templates in nanotechnology applications, is also highlighted. Finally, the review is concluded with a general discussion outlining the challenges that remain in the field.

High pressure as a novel tool for the cationic ROP of γ-butyrolactone

In this study, we report the acid-catalyzed and high pressure assisted ring-opening polymerization (ROP) of γ-butyrolactone (GBL). The use of a dually-catalyzed approach combining an external physical factor and internal catalyst (trifluoromethanesulfonic acid (TfOH) or p-toluenesulfonic acid (PTSA)) enforced ROP of GBL, which is considered as hardly polymerizable monomer still remaining a challenge for the modern polymer chemistry. The experiments performed at various thermodynamic conditions (T = 278–323 K and p = 700–1500 MPa) clearly showed that the high pressure supported polymerization process led to obtaining well-defined macromolecules of better parameters (M_n = 2200–9700 g mol⁻¹; Đ = 1.05–1.46) than those previously reported. Furthermore, the parabolic-like dependence of both the molecular weight (M_W) and the yield of obtained polymers on variation in temperature and pressure at either isobaric or isothermal conditions was also noticed, allowing the determination of optimal conditions for the polymerization process. However, most importantly, this strategy allowed to significantly reduce the reaction time (just 3 h at room temperature) and increase the yield of obtained polymers (up to 0.62 g_PGBL/g_GBL). Moreover, despite using a strongly acidic catalyst, synthesized polymers remained non-toxic and biocompatible, as proven by the cytotoxicity test we performed in further analysis. Additional investigation (including MALDI-TOF measurements) showed that the catalyst selection affected not only M_W and yield but also the linear/cyclic form content in obtained macromolecules. These findings show the way to tune the properties of PGBL and obtain polymer suitable for application in the biomedical industry.

Well-defined poly(γ-butyrolactone) was synthesized with great efficiency via high pressure assisted cationic ROP of hardly polimerizable γ-butyrolactone.

In Situ Synthesis of Poly(butyl methacrylate) in Anodic Aluminum Oxide Nanoreactors by Radical Polymerization: A Comparative Kinetics Analysis by Differential Scanning Calorimetry and 1H-NMR

In this work, we explore the ability to generate well-defined poly(butyl methacrylate) (PBMA) nanostructures by “in situ” polymerization of butyl methacrylate monomer (BMA). PBMA nanostructures of high and low aspect ratios have been successfully obtained through the free radical polymerization (FRP) of a BMA monomer in anodic aluminum oxide (AAO) nanoreactors of suitable size. A polymerization kinetics process has been followed by differential scanning calorimetry (DSC) and proton Nuclear Magnetic Resonance spectroscopy (¹H-NMR).The determination of the kinetics of polymerization through DSC is based on a quick and direct analysis of the exothermic polymerization process, whereas the analysis through ¹H-NMR also allows the unambiguous chemical analysis of the resulting polymer. When compared to bulk polymerization, both techniques demonstrate confinement effects. Moreover, DSC and ¹H-NMR analysis give the same kinetics results and show a gel-effect in all the cases. The number average molecular weight (Mn) of the PBMA obtained in AAO of 60–300 nm are between 30·10³–175·10³ g/mol. Even if the Mn value is lower with respect to that obtained in bulk polymerization, it is high enough to maintain the polymer properties. As determined by SEM morphological characterization, once extracted from the AAO nanoreactor, the polymer nanostructures show controlled homogeneous aspect/size all throughout the length of nanopillar over a surface area of few cm². The Young’s modulus of low aspect ratio PBMA nanopillars determined by AFM gives a value of 3.1 ± 1.1 MPa. In this work, a 100% of PBMA polymer nanostructures are obtained from a BMA monomer in AAO templates through a quick double process: 30 min of monomer immersion at room temperature and 90 min of polymerization reaction at 60 °C. While the same nanostructures are obtained by polymer infiltration of PBMA at 200 °C in about 6 h, polymerization conditions are much softer than those corresponding to the polymer infiltration process. Furthermore, the ¹H-NMR technique has been consolidated as a tool for studying the kinetics of the copolymerization reactions in confinement and the determination of monomer reactivity ratios.

Confined polymerisation of bis-thyminyl monomers within nanoreactors: towards molecular weight control

Controlling polymer molecular weight by topochemical polymerisation inside nanoreactors.

Monodisperse oligo(δ-valerolactones) and oligo(ε-caprolactones) with docosyl (C22) end-groups

Two different families of monodisperse oligoesters with α-hydroxyl-ω-docosyl (C₂₂) terminal groups [oligo(δ-valerolactone) and oligo(ϵ-caprolactone)] were isolated by flash column chromatography (FCC).

The application of spatially restricted geometries as a unique route to produce well-defined poly(vinyl pyrrolidones) via free radical polymerisation

We report, for the first time, the metal-free green synthesis of linear poly(vinyl pyrrolidone) (PVP) homopolymers of molecular weight higher than 100 kg mol-1 and narrow dispersities via thermal and photo-induced free radical polymerisation carried out within alumina nanoporous membranes acting as "nanoreactors".

Polymer-supported metal catalysts for the heterogeneous polymerisation of lactones

Polymer-supported metal catalysts are used for the heterogeneous polymerisation of renewable lactones, towards the efficient and environmentally benign production of sustainable polymers.

Studying the catalytic activity of DBU and TBD upon water-initiated ROP of ε-caprolactone under different thermodynamic conditions

Studies performed revealed that a novel catalytic system for water-initiated ε-CL ROP based on DBU protonation showed enhanced performance under high-pressure/high-temperature conditions.

Gecko-like Branched Polymeric Nanostructures from Nanoporous Templates

Here, we report a simple method to produce hierarchically shaped polymeric one-dimensional nanostructures. More specifically, dual-sized polymer nanowires are fabricated employing multibranched anodic aluminum oxide templates. By fine selection of the anodization conditions, we achieve branched nanopores having a first segment of 400 nm in diameter from which seven further 55 nm in diameter pores arise. Wetting of such nanopores with polymer melts-for example, poly(ε-caprolactone) and polystyrene-allows for the nanomolding of their respective inverse nanostructures, that is, dual-sized multibranched polymer nanowires that, when supported on a flat surface, strongly resemble the spatulae of geckos' toes. The structural features of the dual-sized polymer nanostructures, namely, crystalline phase, crystallinity, texture, and so on, are furthermore characterized and interpreted within the context of polymer phase transitions in confined media. Our work presents a readily applicable approach to produce soft nanomaterials of high morphological complexity, thereby with promising implications in the nanotechnology area, for example, in biomimetic solid adhesion.