Differences between Isotropic and Self-Nucleated PCL Melts Detected by Dielectric Experiments

The Impact of Regiodefects on the Melt-Memory of Isotactic Polypropylene

The memory of crystalline phase in the melt of isotactic polypropylene (iPP) in regiodefective samples of iPP characterized by different concentrations regiodefects, constituted by secondary 2,1 propene units, is studied. The self-nucleation (SN) experiments have demonstrated that the presence of 2,1 regiodefects produces a strong memory of the crystalline phase in the melt that persists up to temperatures much higher than the melting temperature. The extension of the heterogeneous melt (domain II) containing self-nuclei increases with increasing the concentration of regiodefects. The higher the concentration of regiodefects the higher the temperature at which the self-nuclei are dissolved and the homogeneous melt is achieved. This demonstrates that a strong memory of the crystalline phase of iPP in the melt exists not only in copolymers with noncrystallizable bulky comonomeric units rejected from the crystals but even when small defects are largely included in the crystals.

Origin of Melt Memory Effects in Poly(ethylene oxide): The Crucial Role of Entanglements

The melt memory effect on crystallization is an intriguing phenomenon displayed by semicrystalline polymers, as opposed to low molar mass molecules. It concerns the effect of melt temperature on nucleation upon recrystallization. Typically, polymer crystals must be considerably superheated to erase the effect of previous morphology on the subsequent crystallization, avoiding an acceleration of the process. Despite being known for decades, its origin is still not fully understood. Investigating model poly(ethylene oxide) covering a wide range of molar mass, it is demonstrated that melt memory originates from topological constraints among the chains, i.e., entanglements, for PEO in which weak intermolecular interactions are present due to the ether groups. In fact, no memory is observed for samples below the critical molar mass for the formation of entanglements (about 1 kg mol-1). The increase in molar mass raises the number of entanglements and induces the formation of folded chains crystals, both factors leading to a topologically complex amorphous phase, enhancing the melt memory effect. The molecular origin of the melt memory effect in polymers with weak intermolecular interactions is thus ascribed to a slower isotropization in the melt of the chain segments originally contained in the crystals, due to the presence of entanglements among the chains. This study defines the distinction between small molecules and polymers from the point of view of melt memory.

Disappearance of Melt Memory Effect with Comonomer Incorporation in Isodimorphic Random Copolyesters

Melt memory effects in polymer crystallization have attracted much attention in the past few years. Although progress has been made in understanding how the chemical structure of polymers can affect melt memory, there are still some knowledge gaps. In this work, we study how incorporating a second comonomer unit that is partially included in the crystalline unit cell affects the melt memory effect of the major component in a random isodimorphic copolymer for the first time. This second comonomer unit depresses the melting temperature of the homopolymer, reduces the crystallinity, and distorts the crystalline unit cell. However, its effect on the stability of self-nuclei and the production of melt memory has not been studied so far. To this aim, we have selected poly[(butylene succinate)-ran-(ε-caprolactone)] random copolyesters PBS-ran-PCL that are isodimorphic, i.e., they exhibit a pseudoeutectic point. This point separates the formation of BS-rich crystals from CL-rich crystals as a function of composition. The results reveal that the melt memory effect of these isodimorphic copolymers is strongly reduced with the incorporation of even very small amounts of comonomer unit (i.e., 1 molar %). This indicates that the incorporation of a second comonomer unit in the polymer chain disrupts the intermolecular interactions present between the chain segments in the crystal lattice of the major component and reduces the capacity of the material to produce self-nuclei. This reduction is more drastic for copolymers in which the second comonomer unit is mostly rejected from the crystalline phase. Contrary to olefin-based copolymers, for copolyesters, the second comonomer unit eases the process to reach an isotropic melt state upon melting. This work reveals the impact of introducing comonomer units on the melt memory effect in isodimorphic random copolyesters.

Three/Four-Dimensional Printed PLA Nano/Microstructures: Crystallization Principles and Practical Applications

Compared to traditional methods, three/four-dimensional (3D/4D) printing technologies allow rapid prototyping and mass customization, which are ideal for preparing nano/microstructures of soft polymer materials. Poly (lactic acid) (PLA) is a biopolymer material widely used in additive manufacturing (AM) because of its biocompatibility and biodegradability. Unfortunately, owing to its intrinsically poor nucleation ability, a PLA product is usually in an amorphous state after industrial processing, leading to some undesirable properties such as a barrier property and low thermal resistance. Crystallization mediation offers a most practical way to improve the properties of PLA products. Herein, we summarize and discuss 3D/4D printing technologies in the processing of PLA nano/microstructures, focusing on crystallization principles and practical applications including bio-inspired structures, flexible electronics and biomedical engineering mainly reported in the last five years. Moreover, the challenges and prospects of 3D/4D printing technologies in the fabrication of high-performance PLA materials nano/microstructures will also be discussed.

Mpemba effect in crystallization of polybutene-1

The Mpemba effect and its inverse can be understood as a result of nonequilibrium thermodynamics. In polymers, changes of state are generally non-equilibrium processes. However, the Mpemba effect has been rarely reported in the crystallization of polymers. In the melt, polybutene-1 (PB-1) has the lowest critical cooling rate in polyolefins and tends to maintain its original structure and properties with thermal history. A nascent PB-1 sample was prepared by using metallocene catalysis at low temperature, and the crystallization behavior and crystalline structure of the PB-1 were characterized by DSC and WAXS. Experimentally, a clear Mpemba effect is observed not only in the crystallization of the nascent PB-1 melt in form II but also in form I obtained from the nascent PB-1 at low melting temperature. It is proposed that this is due to the differences in the chain conformational entropy in the lattice which influence conformational relaxation times. The entropy and the relaxation time can be predicted using the Adam-Gibbs equations, whereas non-equilibrium thermodynamics is required to describe the crystallization with the Mpemba effect.

Molecular Mobility of Polymers at the Melting Transition

Melting of crystals is an archetypical first order phase transition. Albeit extensive efforts, the molecular origin of this process in polymers is still not clear. Experiments are complicated by the tremendous change in mechanical properties and the occurrence of parasitic phenomena masking the genuine material response. Here, we present an experimental procedure permitting to circumvent these issues by investigating the dielectric response of thin polymer films. Extensive measurements on several commercially available semicrystalline polymers allowed us to identify a genuine molecular process associated with the newly formed liquid phase. In line with recent observations of amorphous polymer melts, we show this mechanism─known as the slow Arrhenius process (SAP)─involves time scales longer than those characteristics of segmental mobility and has the same energy barrier of the flow of the melt.

Crystallization and molecular mobility in renewable semicrystalline copolymers based on polycaprolactone and polyisosorbide

A series of novel block copolymers based on two biodegradable polymers, poly(ε-caprolactone), PCL, and poly(isosorbide), PIS, with PIS fractions 5, 10, and 25 wt%, are studied herein. The aim is to assess the effects of the amorphous PIS phase on the properties of the semicrystalline PCL (majority), in addition to the synthesis strategy. The latter involved the polymerization of caprolactone onto initial PIS of low molar mass, resulting, thus, in gradually shorter PCL blocks when the starting amount of PIS is increased. The structure-property relationship investigation, with an emphasis on molecular mobility and crystallization, involves the following sum of complementary techniques: differential scanning calorimetry, dielectric spectroscopy, polarized optical microscopy and X-ray diffraction. The molecular mobility map for these PCL/PIS and initial PIS is drawn here for the first time. Despite the high glass transition temperature of PIS (T_g ∼ 51 °C) compared to that of PCL (-66 °C), the T_g of the copolymers barely changes, as it is mainly ruled by crystallinity. The latter seems to be facilitated in the copolymers, in both the amount and the rate. The local molecular mobility of PCL and PCL/PIS consists of faster γ_PCL relaxation which is unaffected in the copolymers, whereas the slower β_PCL process arising from the backbone ester group rotation exhibits a systematic deceleration in the presence of PIS. A connection between such local motions and the corresponding segmental α relaxation, observed previously in other polyesters, is also found to be true here. Apart from that, the dielectric T_g as well as the cooperativity of the polymer chains drop moderately, which indicates spatial confinement between the PCL crystals, whereas correlations with the looser lamellar chain packing within the spherulites are gained. The relaxations of initial PIS, i.e., γ_PIS, β_PIS and α_PIS, could not be resolved within the copolymers. Along with other properties, such as ionic conductivity, we conclude to the homogeneity of our systems, with sufficient PCL/PIS distribution.

Thermal Fractionation of Polyolefins: Brief History, New Developments and Future Perspective

Abstract

For semi-crystalline polymer materials, the difference in chain structure often leads to different physical properties; therefore, in-depth analysis of the chain structure is of great significance. With the continuous development of advanced instruments, many research means have emerged to characterize the structure of molecular chains. Among them, fractionation techniques provide effectively structural information on inter- and intra-molecular comonomer distribution, branching degree, and sequence length, etc. This work briefly presents the history of developments of various classical fractionation means such as temperature-rising elution fractionation, stepwise crystallization and successive self-nucleation and annealing, while focusing on the present and future of their applications.

The role of intermolecular interactions on melt memory and thermal fractionation of semicrystalline polymers

The origin of melt memory effects associated with semicrystalline polymers and the physical parameters involved in this process have been widely studied in the literature. However, a comprehensive understanding of the role of intermolecular interactions on melt memory is still being developed. For this purpose, we have considered aliphatic polyesters and we have incorporated amide and additional ester groups. Inserting these additional functional groups, the strength of the intermolecular interactions increases widening the melt memory effect. Not only the presence of the functional groups but also the position of these groups in the repeating unit plays a role in the melt memory effect as it impacts the strength of the intermolecular interactions in the crystals. The study of the effect of intermolecular interactions has been extended to successive self-nucleation and annealing thermal fractionation experiments to explore for the first time the role of intermolecular forces on the fractionation capacity of linear polymers. We demonstrated that intermolecular interactions act as intrinsic defects interrupting the crystallizable chain length, thus facilitating thermal fractionation. Overall, this work sheds light on the role of intermolecular interactions on the crystallization behavior of a series of aliphatic polyesters.

Surface Roughness Enhances Self-Nucleation of High-Density Polyethylene Droplets Dispersed within Immiscible Blends

Highly linear or high-density polyethylenes (HDPEs) have an intrinsically high nucleation density compared to other polyolefins. Enhancing their nucleation density by self-nucleation is therefore difficult, leading to a narrow self-nucleation Domain (i.e., the so-called DomainII or the temperature Domain where self-nuclei can be injected into the material without the occurrence of annealing). In this work, we report that when HDPE is blended (up to 50%) with immiscible matrices, such as atactic polystyrene (PS) or Nylon 6, its self-nucleation capacity can be greatly increased. In addition, temperatures higher than the equilibrium melting temperature of the HDPE phase are needed to erase the significantly enhanced crystalline memory in the blends. Morphological evidence gathered by Scanning and Transmission Electron Microscopies (SEM and TEM) indicates that these unexpected results can be explained by the modification of the interface between blend components. The filling of the solid HDPE surface asperities by the low viscosity polystyrene during heating to the self-nucleation temperature, or the crystallization of the matrix in the case of Nylon 6, enhances the interface roughness between the two polymers in the blends. Such rougher interfaces can remarkably increase the self-nucleation capacity of the HDPE phase via surface nucleation.

Melt Memory Effects in Poly(Butylene Succinate) Studied by Differential Fast Scanning Calorimetry

It is widely accepted that melt memory effect on polymer crystallization depends on thermal history of the material, however a systematic study of the different parameters involved in the process has been neglected, so far. In this work, poly(butylene succinate) has been selected to analyze the effect of short times and high cooling/heating rates that are relevant from an industrial point of view by taking advantage of fast scanning calorimetry (FSC). The FSC experiments reveal that the width of melt memory temperature range is reduced with the time spent at the self-nucleation temperature (Ts), since annealing of crystals occurs at higher temperatures. The effectiveness of self-nuclei to crystallize the sample is addressed by increasing the cooling rate from Ts temperature. The effect of previous standard state on melt memory is analyzed by (a) changing the cooling/heating rate and (b) applying successive self-nucleation and annealing (SSA) technique, observing a strong correlation between melting enthalpy or crystallinity degree and the extent of melt memory. The acquired knowledge can be extended to other semicrystalline polymers to control accurately the melt memory effect and therefore, the time needed to process the material and its final performance.

The effect of diameter of fibre on formation of hydrogen bonds and mechanical properties of 3D-printed PCL

Fused Deposition Modelling (FDM) technique has been widely utilized in fabrication of 3D porous scaffolds for tissue engineering (TE) applications. Surprisingly, although there are many publications devoted to the architectural features of the 3D scaffolds fabricated by the FDM, none of them give us evident information about the impact of the diameter of the fibres on material properties. Therefore, the aim of this study was to investigate, for the first time, the effect of the diameter of 3D-printed PCL fibres on variations in their microstructure and resulting mechanical behaviour. The fibres made of poly(ε-caprolactone) (PCL) were extruded through commonly used types of nozzles (inner diameter ranging from 0.18 mm to 1.07 mm) by means of FDM technique. Static tensile test and atomic force microscopy working in force spectroscopy mode revealed strong decrease in the Young's modulus and yield strength with increasing fibre diameter in the investigated range. To explain this phenomenon, we conducted differential scanning calorimetry, wide-angle X-ray-scattering, Fourier-transform infrared spectroscopy, infrared and polarized light microscopy imaging. The obtained results clearly showed that the most prominent effect on the obtained microstructures and mechanical properties had different cooling and shear rates during fabrication process causing changes in supramolecular interactions of PCL. The observed fibre size-dependent formation of hydrogen bonds affected the crystalline structure and its stability. Summarising, this study clearly demonstrates that the diameter of 3D-printed fibres has a strong effect on obtained microstructure and mechanical properties, therefore should be taken into consideration during design of the 3D TE scaffolds.

Stress-Free Two-Way Shape Memory Effects of Semicrystalline Polymer Networks Enhanced by Self-Nucleated Crystallization

Stress-free two-way shape memory polymers (2W-SMPs) capable of reversible shifting between two distinct shapes are versatile platforms for the development of future smart devices. However, it is challenging to prepare stress-free 2W-SMPs with good actuation performance and shape programmability from single-component semicrystalline polymers. Herein, we demonstrate a straightforward and universal strategy for preparing 2W-SMPs through self-nucleated crystallization (SNC) of semicrystalline polymers. SNC enables the formation of two types of crystals in the 2W-SMPs, annealed and primary crystals, which function as the skeleton phase and actuation phase, respectively. We achieved a high reversible actuation strain of 17.6% and a good reprogrammability of the SNC-treated polymer networks. Complex shape transformations were obtained, and smart devices were fabricated from the SNC-treated networks by using a locally designed folding and kirigami structure. The SNC strategy provides a generalized approach to improve the 2W-shape memory behavior of semicrystalline polymers.

Memory effects on crystallization behaviours of poly(l-lactic acid) revisited

Memory effects play an important role in understanding polymer crystallization, especially for self-seeding or self-nucleation of polymer crystallization.