Crystallization of Long-Spaced Precision Polyacetals I: Melting and Recrystallization of Rapidly Formed Crystallites

Quantitative Model of Multiple Crystal Growth Rate Minima in Polymers with Regularly Spaced Substituent Groups

A simple theory has been developed to explain quantitatively the multiple crystal growth rate minima observed experimentally in polyethylene brassylates (PEBs), polymers with regularly spaced "chemical defects", in this case, diester groups separated by 11 methylenes. The minima occur at the transitions where the fold length drops from 4 to 3 repeat units and from 3 to 2 units. An analytical rate-equation model was developed with elementary attachment and detachment steps of individual monomer repeat units, also including postattachment stem lengthening (stem conversion). The model produced a good fit to experimental crystallization rate curves for PEBs of three different molecular weights. The fits confirm in a quantitative way that the anomalies are caused by the self-poisoning effect, as proposed in the original experimental report on PEBs, based on the ideas developed in previous studies on long-chain n-alkanes. It is concluded that the rate minima in PEBs are the result of temporary attachment to the growth surface of stems that are too short to be stable yet long enough and close to stability to obstruct productive growth by stems of sufficient length. The results confirm the ubiquitous presence of self-poisoning at the growth front of polymer crystals in general and will help to achieve a better understanding of the complex process of crystallization of polymers. It will also allow the determination of more realistic parameters controlling their lamellar growth kinetics.

Polymorphism and Stretch-Induced Transformations of Sustainable Polyethylene-Like Materials

Herein we demonstrate that polyethylene-like bioderived, biodegradable, and fully recyclable unbranched aliphatic polyesters, such as PE-2,18, develop hexagonal crystal structures upon quenching from the melt to temperatures <∼50 °C and orthorhombic-like packing at higher quenching temperatures or after isothermal crystallization. Both crystal types are layered. While all-trans CH2 packing characterizes the structure of the orthorhombic-like form, there is significant conformational disorder in the staggered long CH2 sequences of the hexagonal crystals. On heating, the hexagonal crystals transform to the orthorhombic type at ∼60 °C via melt recrystallization, but no change is apparent during heating samples with the orthorhombic form up to the melting point (∼95 °C). The hexagonal structure is of interest not only because it develops under very rapid quenching from the melt but also because under uniaxial tensile deformation it undergoes a stretch-induced transformation to the orthorhombic structure. Compared to deformation of orthorhombic specimens that maintain the same crystal type, such transformation results in larger strains and enhanced strain hardening, thus representing a desired toughening mechanism for this type of polyethylene-like materials.

Impact of dynamic covalent chemistry and precise linker length on crystallization kinetics and morphology in ethylene vitrimers

Vitrimers, dynamic polymer networks with topology conserving exchange reactions, have emerged as a promising platform for sustainable and reprocessable materials. While prior work has documented how dynamic bonds impact stress relaxation and viscosity, their role on crystallization has not been systematically explored. Precise ethylene vitrimers with 8, 10, or 12 methylene units between boronic ester junctions were investigated to understand the impact of bond exchange on crystallization kinetics and morphology. Compared to linear polyethylene which has been heavily investigated for decades, a long induction period for crystallization is seen in the vitrimers ultimately taking weeks in the densest networks. An increase in melting temperatures (T_m) of 25-30 K is observed with isothermal crystallization over 30 days. Both C₁₀ and C₁₂ networks initially form hexagonal crystals, while the C₁₀ network transforms to orthorhombic over the 30 day window as observed with wide angle X-ray scattering (WAXS) and optical microscopy (OM). After 150 days of isothermal crystallization, the three linker lengths led to double diamond (C₈), orthorhombic (C₁₀), and hexagonal (C₁₂) crystals indicating the importance of precision on final morphology. Control experiments on a precise, permanent network implicate dynamic bonds as the cause of long-time rearrangements of the crystals, which is critical to understand for applications of semi-crystalline vitrimers. The dynamic bonds also allow the networks to dissolve in water and alcohol-based solvents to monomers, followed by repolymerization while preserving the mechanical properties and melting temperatures.

Crystallization of Long-Spaced Precision Polyacetals III: Polymorphism and Crystallization Kinetics of Even Polyacetals Spaced by 6 to 26 Methylenes

In this paper we extend the study of polymorphism and crystallization kinetics of aliphatic polyacetals to include shorter (PA-6) and longer (PA-26) methylene lengths in a series of even long-spaced systems. On a deep quenching to 0 °C, the longest even polyacetals, PA-18 and PA-26, develop mesomorphic-like disordered structures which, on heating, transform progressively to hexagonal, Form I, and Form II crystallites. Shorter polyacetals, such as PA-6 and PA-12 cannot bypass the formation of Form I. In these systems a mixture of this form and disordered structures develops even under fast deep quenching. A prediction from melting points that Form II will not develop in polyacetals with eight or fewer methylene groups between consecutive acetals was further corroborated with data for PA-6. The temperature coefficient of the overall crystallization rate of the two highest temperature polymorphs, Form I and Form II, was analyzed from the differential scanning calorimetry (DSC) peak crystallization times. The crystallization rate of Form II shows a deep inversion at temperatures approaching the polymorphic transition region from above. The new data on PA-26 confirm that at the minimum rate the heat of fusion is so low that crystallization becomes basically extinguished. The rate inversion and dramatic drop in the heat of fusion irrespective of crystallization time are associated with a competition in nucleation between Forms I and II. The latter is due to large differences in nucleation barriers between these two phases. As PA-6 does not develop Form II, the rate data of this polyacetal display a continuous temperature gradient. The data of the extended polyacetal series demonstrate the important role of methylene sequence length on polymorphism and crystallization kinetics.

Polyethylene-like materials from plant oils

Polyethylene (PE) is the most important synthetic polymer material produced. Its excellent material properties arise from crystalline interactions in its hydrocarbon chains. This simple concept inspires studies of materials based on alternative non-fossil feedstocks and with additional traits such as a non-persistent nature. Renewable seed oil or microalgae oil lipids can serve as a feedstock for long-chain difunctional monomers. Catalytic conversion of their unsaturated fatty acids by e.g. isomerizing carbonylation or olefin metathesis yields long-chain monomers X-(CH₂)_n-X with 18-26 carbon atoms and terminal dicarboxy, diol or diamine groups (X), and ultralong-chain PE telechelics with 48 carbon atoms. These can be polymerized to polyesters, polycarbonates and other (ultra)long-chain polycondensates. These in many cases possess PE-like solid-state structure and properties. Unlike PE, they contain in-chain functional groups that can potentially enhance degradability. The crystalline and hydrophobic nature of the polymers decelerates degradation strongly compared to rapidly degrading shorter chain analogues. Our preliminary findings suggest that a non-persistent nature can be achieved for these materials. This review article is based on a lecture held at the Royal Society Discussion Meeting on Science to enable the circular economy. This article is part of a discussion meeting issue 'Science to enable the circular economy'.

Controlling the crystal structure of precisely spaced polyethylene-like polyphosphoesters

We report the synthesis and crystallization behavior of polyethylene-like polyphosphates with a precise spacing of 20, 30, and 40 methylene groups between each phosphate group, which determined the crystal structure, lamellar, and crystal thickness.