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Zhang H, Kou J, Sun C. Combing Seeding Crystallization with Flotation for Recovery of Fluorine from Wastewater: Experimental and Molecular Simulation Studies. Molecules 2023; 28:molecules28114490. [PMID: 37298965 DOI: 10.3390/molecules28114490] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Key Words] [Grants] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Received: 05/12/2023] [Revised: 05/28/2023] [Accepted: 05/29/2023] [Indexed: 06/12/2023] Open
Abstract
For effective removal and utilization of fluorine resources from industrial wastewater, stepwise removal and recovery of fluorine were accomplished by seeding crystallization and flotation. The effects of seedings on the growth and morphology of CaF2 crystals were investigated by comparing the processes of chemical precipitation and seeding crystallization. The morphologies of the precipitates were analyzed by X-ray diffraction (XRD) and scanning electron microscope (SEM) measurements. The seed crystal, fluorite, helps improve the growth of perfect CaF2 crystals. The solution and interfacial behaviors of the ions were calculated by molecular simulations. The existing perfect surface of fluorite was proven to provide the active sites for ion adhesion and formed a more ordered attachment layer than the precipitation procedure. The precipitates were then floated to recover calcium fluoride. By stepwise seeding crystallization and flotation, the products with a CaF2 purity of 64.42% can be used to replace parts of metallurgical-grade fluorite. Both removal of fluorine from wastewater and the reutilization of the fluorine resource were realized.
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Affiliation(s)
- Hao Zhang
- School of Civil and Resource Engineering, University of Science and Technology Beijing, Beijing 100083, China
| | - Jue Kou
- School of Civil and Resource Engineering, University of Science and Technology Beijing, Beijing 100083, China
| | - Chunbao Sun
- School of Civil and Resource Engineering, University of Science and Technology Beijing, Beijing 100083, China
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2
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Devos C, Brozzi E, Van Gerven T, Kuhn S. Characterization of a Modular Microfluidic Section for Seeded Nucleation in Multiphase Flow. Org Process Res Dev 2023. [DOI: 10.1021/acs.oprd.2c00341] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 02/11/2023]
Affiliation(s)
- Cedric Devos
- Department of Chemical Engineering, KU Leuven, 3001 Leuven, Belgium
| | - Elena Brozzi
- Department of Chemical Engineering, KU Leuven, 3001 Leuven, Belgium
| | - Tom Van Gerven
- Department of Chemical Engineering, KU Leuven, 3001 Leuven, Belgium
| | - Simon Kuhn
- Department of Chemical Engineering, KU Leuven, 3001 Leuven, Belgium
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3
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Seifert AI, Simons J, Gutsch J, Wohlgemuth K. Inert Gassing Crystallization for Improved Product Separation of Oleo-Chemicals toward an Efficient Circular Economy. Org Process Res Dev 2022. [DOI: 10.1021/acs.oprd.2c00312] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 12/13/2022]
Affiliation(s)
- Astrid I. Seifert
- Department of Biochemical and Chemical Engineering, Laboratory of Plant and Process Design, TU Dortmund University, D-44227 Dortmund, Germany
| | - Justin Simons
- Department of Biochemical and Chemical Engineering, Laboratory of Plant and Process Design, TU Dortmund University, D-44227 Dortmund, Germany
| | - Jan Gutsch
- Department of Biochemical and Chemical Engineering, Laboratory of Plant and Process Design, TU Dortmund University, D-44227 Dortmund, Germany
| | - Kerstin Wohlgemuth
- Department of Biochemical and Chemical Engineering, Laboratory of Plant and Process Design, TU Dortmund University, D-44227 Dortmund, Germany
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Schiele SA, Meinhardt R, Friedrich T, Briesen H. On how non-facetted crystals affect crystallization processes. Chem Eng Res Des 2022. [DOI: 10.1016/j.cherd.2022.12.012] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 12/15/2022]
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Khellaf M, Huang X, Valour JP, Mangin D, Charcosset C, Chabanon E. Crystallization by selective evaporation using membrane pervaporation: Application to l-glutamic acid to control polymorphism. J Memb Sci 2022. [DOI: 10.1016/j.memsci.2022.121256] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 12/14/2022]
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Liu F, Bagi SD, Su Q, Chakrabarti R, Barral R, Gamekkanda JC, Hu C, Mascia S. Targeting Particle Size Specification in Pharmaceutical Crystallization: A Review on Recent Process Design and Development Strategies and Particle Size Measurements. Org Process Res Dev 2022. [DOI: 10.1021/acs.oprd.2c00277] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 12/03/2022]
Affiliation(s)
- Fan Liu
- Jiangsu Key Laboratory of Neuropsychiatric Diseases, College of Pharmaceutical Sciences, Soochow University, Suzhou 215123, China
- CONTINUUS Pharmaceuticals, 25R Olympia Avenue, Woburn, Massachusetts01801, United States
| | - Sujay D. Bagi
- CONTINUUS Pharmaceuticals, 25R Olympia Avenue, Woburn, Massachusetts01801, United States
| | - Qinglin Su
- CONTINUUS Pharmaceuticals, 25R Olympia Avenue, Woburn, Massachusetts01801, United States
| | - Rajshree Chakrabarti
- CONTINUUS Pharmaceuticals, 25R Olympia Avenue, Woburn, Massachusetts01801, United States
| | - Rita Barral
- CONTINUUS Pharmaceuticals, 25R Olympia Avenue, Woburn, Massachusetts01801, United States
| | - Janaka C. Gamekkanda
- CONTINUUS Pharmaceuticals, 25R Olympia Avenue, Woburn, Massachusetts01801, United States
| | - Chuntian Hu
- CONTINUUS Pharmaceuticals, 25R Olympia Avenue, Woburn, Massachusetts01801, United States
| | - Salvatore Mascia
- CONTINUUS Pharmaceuticals, 25R Olympia Avenue, Woburn, Massachusetts01801, United States
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Hugo Silva M, Kumar A, Hodnett BK, Tajber L, Holm R, Hudson SP. Impact of Excipients and Seeding on the Solid-State Form Transformation of Indomethacin during Liquid Antisolvent Precipitation. CRYSTAL GROWTH & DESIGN 2022; 22:6056-6069. [PMID: 36217420 PMCID: PMC9542716 DOI: 10.1021/acs.cgd.2c00678] [Citation(s) in RCA: 5] [Impact Index Per Article: 2.5] [Reference Citation Analysis] [Abstract] [Grants] [Track Full Text] [Figures] [Subscribe] [Scholar Register] [Received: 06/17/2022] [Revised: 08/18/2022] [Indexed: 06/16/2023]
Abstract
Long-acting injectables are a unique drug formulation strategy, providing a slow and sustained release of active pharmaceutical ingredients (APIs). In this study, a novel approach that combines liquid antisolvent precipitation with seeding to obtain a stable form of the API indomethacin while achieving the desired particle size distribution is described. It was proven that when a metastable form of indomethacin was initially nucleated, the rate of its transformation to the stable form was influenced by the presence of excipients and seeds (17.10 ± 0.20 μm), decreasing from 48 to 4 h. The final particle size (D50) of the indomethacin suspension produced without seeding was 7.33 ± 0.38 μm, and with seeding, it was 5.61 ± 0.14 μm. Additionally, it was shown that the particle size distribution of the seeds and the time point of seed addition were critical to obtain the desired solid-state form and that excipients played a crucial role during nucleation and polymorphic transformation. This alternative, energy-efficient bottom-up method for the production of drug suspensions with a reduced risk of contamination from milling equipment and fewer processing steps may prove to be comparable in terms of stability and particle size distribution to current industrially accepted top-down approaches.
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Affiliation(s)
- Mariana Hugo Silva
- Pharmaceutical
Product Development and Supply, Janssen
Research and Development, Division of Janssen Pharmaceutica NV, Turnhoutseweg 30, 2340 Beerse, Belgium
- Department
of Chemical Sciences, SSPC the Science Foundation Ireland Research
Centre for Pharmaceuticals, Bernal Institute, University of Limerick, Castletroy, Co., Limerick V94 T9PX, Ireland
| | - Ajay Kumar
- Department
of Chemical Sciences, SSPC the Science Foundation Ireland Research
Centre for Pharmaceuticals, Bernal Institute, University of Limerick, Castletroy, Co., Limerick V94 T9PX, Ireland
| | - Benjamin K. Hodnett
- Department
of Chemical Sciences, SSPC the Science Foundation Ireland Research
Centre for Pharmaceuticals, Bernal Institute, University of Limerick, Castletroy, Co., Limerick V94 T9PX, Ireland
| | - Lidia Tajber
- School
of Pharmacy and Pharmaceutical Sciences and the Science Foundation
Ireland Research Centre for Pharmaceuticals (SSPC), Trinity College Dublin, College Green, Dublin 2 D02 PN40, Ireland
| | - René Holm
- Department
of Physics, Chemistry and Pharmacy, University
of Southern Denmark, Campusvej 55, 5230 Odense, Denmark
| | - Sarah P. Hudson
- Department
of Chemical Sciences, SSPC the Science Foundation Ireland Research
Centre for Pharmaceuticals, Bernal Institute, University of Limerick, Castletroy, Co., Limerick V94 T9PX, Ireland
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Yu Y, Robertson PKJ, Ranade VV. Continuous Antisolvent Crystallization Using Fluidic Devices: Fluidic Oscillator, Helical Coil, and Coiled Flow Inverter. Ind Eng Chem Res 2022. [DOI: 10.1021/acs.iecr.2c02504] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 11/29/2022]
Affiliation(s)
- Yang Yu
- School of Chemistry and Chemical Engineering, Queen’s University, BelfastBT9 5AG, U.K
| | - Peter K. J. Robertson
- School of Chemistry and Chemical Engineering, Queen’s University, BelfastBT9 5AG, U.K
| | - Vivek V. Ranade
- School of Chemistry and Chemical Engineering, Queen’s University, BelfastBT9 5AG, U.K
- Bernal Institute, University of Limerick, LimerickV94 T9PX, Ireland
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Sudibyo H, Pecchi M, Harwood H, Khare M, Karunwi S, Tan G, Tester JW. Thermodynamics and Kinetics of Struvite Crystallization from Hydrothermal Liquefaction Aqueous-Phase Considering Hydroxyapatite and Organics Coprecipitation. Ind Eng Chem Res 2022. [DOI: 10.1021/acs.iecr.2c01077] [Citation(s) in RCA: 1] [Impact Index Per Article: 0.5] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 11/30/2022]
Affiliation(s)
- Hanifrahmawan Sudibyo
- School of Chemical and Biomolecular Engineering, Cornell University, Ithaca, New York 14853, United States
- Energy Systems Institute, Cornell University, Ithaca, New York 14853, United States
- Chemical Engineering Department, Universitas Gadjah Mada, Yogyakarta 55281, Indonesia
| | - Matteo Pecchi
- School of Chemical and Biomolecular Engineering, Cornell University, Ithaca, New York 14853, United States
- Energy Systems Institute, Cornell University, Ithaca, New York 14853, United States
| | - Henry Harwood
- Materials Science and Engineering, Cornell University, Ithaca, New York 14853, United States
| | - Monona Khare
- School of Chemical and Biomolecular Engineering, Cornell University, Ithaca, New York 14853, United States
| | - Samuel Karunwi
- Materials Science and Engineering, Cornell University, Ithaca, New York 14853, United States
| | - Gabrielle Tan
- Biological & Environmental Engineering, Cornell University, Ithaca, New York 14853, United States
| | - Jefferson William Tester
- School of Chemical and Biomolecular Engineering, Cornell University, Ithaca, New York 14853, United States
- Energy Systems Institute, Cornell University, Ithaca, New York 14853, United States
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Controlled nucleation of crystallization process as an efficient tool to tune the properties of corticosteroid API. POWDER TECHNOL 2022. [DOI: 10.1016/j.powtec.2022.117334] [Citation(s) in RCA: 1] [Impact Index Per Article: 0.5] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 01/01/2023]
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11
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Liu T, Cui Y, Wang Y, Nagy ZK. Seeded Cooling Crystallization Process Optimization of β Form l-Glutamic Acid Based on Variable Moving Horizon State Estimation. Ind Eng Chem Res 2022. [DOI: 10.1021/acs.iecr.1c03973] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 11/29/2022]
Affiliation(s)
- Tao Liu
- Institute of Advanced Control Technology, Dalian University of Technology, Dalian 116024, China
| | - Yan Cui
- Institute of Advanced Control Technology, Dalian University of Technology, Dalian 116024, China
| | - Yao Wang
- Institute of Advanced Control Technology, Dalian University of Technology, Dalian 116024, China
| | - Zoltan Kalman Nagy
- Davidson School of Chemical Engineering, Purdue University, West Lafayette, Indiana 47907, United States
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Castro F, Cunha I, Ferreira A, Teixeira JA, Rocha F. Towards an enhanced control of protein crystallization: Seeded batch lysozyme crystallization in a meso oscillatory flow reactor. Chem Eng Res Des 2022. [DOI: 10.1016/j.cherd.2021.12.034] [Citation(s) in RCA: 2] [Impact Index Per Article: 1.0] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 12/24/2022]
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13
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Fang L, Gao Z, Wu S, Jia S, Wang J, Rohani S, Gong J. Ultrasound-assisted solution crystallization of fotagliptin benzoate: Process intensification and crystal product optimization. ULTRASONICS SONOCHEMISTRY 2021; 76:105634. [PMID: 34218067 PMCID: PMC8261672 DOI: 10.1016/j.ultsonch.2021.105634] [Citation(s) in RCA: 7] [Impact Index Per Article: 2.3] [Reference Citation Analysis] [Abstract] [Key Words] [Track Full Text] [Subscribe] [Scholar Register] [Received: 01/15/2021] [Revised: 05/07/2021] [Accepted: 06/15/2021] [Indexed: 06/06/2023]
Abstract
The ultrasound-assisted crystallization process has promising potentials for improving process efficiency and modifying crystalline product properties. In this work, the crystallization process of fotagliptin benzoate methanol solvate (FBMS) was investigated to improve powder properties and downstream desolvation/drying performance. The direct cooling/antisolvent crystallization process was conducted and then optimized with the assistance of ultrasonic irradiation and seeding strategy. Direct cooling/antisolvent crystallization and seeding crystallization processes resulted in needle-like crystals which are undesirable for downstream processing. In contrast, the ultrasound-assisted crystallization process produced rod-like crystals and reduced the crystal size to facilitate the desolvation of FBMS. The metastable zone width (MSZW), induction time, crystal size, morphology, and process yield were studied comprehensively. The results showed that both the seeding and ultrasound-assisted crystallization process (without seeds) can improve the process yield and the ultrasound could effectively reduce the crystal size, narrow the MSZW, and shorten the induction time. Through comparing the drying dynamics of the FBMS, the small rod-shaped crystals with a mean size of 9.6 μm produced by ultrasonic irradiation can be completely desolvated within 20 h, while the desolvation time of long needle crystals with an average size of about 157 μm obtained by direct cooling/antisolvent crystallization and seeding crystallization processes is more than 80 h. Thus the crystal size and morphology were found to be the key factors affecting the desolvation kinetics and the smaller size produced by using ultrasound can benefit the intensification of the drying process. Overall, the ultrasound-assisted crystallization showed a full improvement including crystal properties and process efficiency during the preparation of fotagliptin benzoate desolvated crystals.
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Affiliation(s)
- Lan Fang
- School of Chemical Engineering and Technology, State Key Laboratory of Chemical Engineering, Tianjin University, The Co-Innovation Center of Chemistry and Chemical Engineering of Tianjin, Tianjin 300072, PR China
| | - Zhenguo Gao
- School of Chemical Engineering and Technology, State Key Laboratory of Chemical Engineering, Tianjin University, The Co-Innovation Center of Chemistry and Chemical Engineering of Tianjin, Tianjin 300072, PR China.
| | - Songgu Wu
- School of Chemical Engineering and Technology, State Key Laboratory of Chemical Engineering, Tianjin University, The Co-Innovation Center of Chemistry and Chemical Engineering of Tianjin, Tianjin 300072, PR China
| | - Shengzhe Jia
- School of Chemical Engineering and Technology, State Key Laboratory of Chemical Engineering, Tianjin University, The Co-Innovation Center of Chemistry and Chemical Engineering of Tianjin, Tianjin 300072, PR China
| | - Jingkang Wang
- School of Chemical Engineering and Technology, State Key Laboratory of Chemical Engineering, Tianjin University, The Co-Innovation Center of Chemistry and Chemical Engineering of Tianjin, Tianjin 300072, PR China
| | - Sohrab Rohani
- Department of Chemical and Biochemical Engineering, The University of Western Ontario, London, Ontario N6A 5B9, Canada
| | - Junbo Gong
- School of Chemical Engineering and Technology, State Key Laboratory of Chemical Engineering, Tianjin University, The Co-Innovation Center of Chemistry and Chemical Engineering of Tianjin, Tianjin 300072, PR China
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