1
|
Hur I, Casas-Orozco D, Laky D, Destro F, Nagy ZK. Digital design of an integrated purification system for continuous pharmaceutical manufacturing. Chem Eng Sci 2024; 285:119534. [PMID: 38975615 PMCID: PMC11225065 DOI: 10.1016/j.ces.2023.119534] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Key Words] [Grants] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 07/09/2024]
Abstract
In this work dynamic models of the continuous crystallization, filtration, deliquoring, washing, and drying steps are introduced, which are developed in the open-source pharmaceutical modeling tool PharmaPy. These models enable the simulation and digital design of an integrated continuous two-stage crystallization and filtration-drying carousel system. The carousel offers an intensified process that can manufacture products with tailored properties through optimal design and control. Results show that improved crystallization design enhances overall process efficiency by improving critical material attributes of the crystal slurry for downstream filtration and drying operations. The digital design of the integrated process achieves enhanced productivity while satisfying multiple design and product quality constraints. Additionally, the impact of model uncertainty on the optimal operating conditions is investigated. The findings demonstrate the systematic process development potential of PharmaPy, providing improved process understanding, design space identification, and optimized robust operation.
Collapse
Affiliation(s)
- Inyoung Hur
- Davidson School of Chemical Engineering, Purdue University, West Lafayette, IN 4797 USA
| | - Daniel Casas-Orozco
- Davidson School of Chemical Engineering, Purdue University, West Lafayette, IN 4797 USA
| | - Daniel Laky
- Davidson School of Chemical Engineering, Purdue University, West Lafayette, IN 4797 USA
| | - Francesco Destro
- Davidson School of Chemical Engineering, Purdue University, West Lafayette, IN 4797 USA
- Department of Chemical Engineering, Massachusetts Institute of Technology, Cambridge, MA 02139
| | - Zoltan K. Nagy
- Davidson School of Chemical Engineering, Purdue University, West Lafayette, IN 4797 USA
| |
Collapse
|
2
|
Combining Isolation-Free and Co-processing Manufacturing Approaches to Access Room Temperature Ionic Liquid Forms of APIs. J Pharm Sci 2023:S0022-3549(23)00052-7. [PMID: 36806585 DOI: 10.1016/j.xphs.2023.01.030] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Key Words] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Received: 11/15/2022] [Revised: 01/31/2023] [Accepted: 01/31/2023] [Indexed: 02/18/2023]
Abstract
The addition of non-active components at the point of active pharmaceutical ingredient (API) isolation by means of co-processing is an attractive approach for improving the material properties of APIs. Simultaneously, there is increased interest in the pharmaceutical industry in continuous manufacturing processes. These often consist of liquid feeds which maintain materials in solution and mean that solids handling is avoided until the final step. Such techniques enable new forms of APIs to be used in final dosage forms which have been overlooked due to unfavourable material properties. API-based ionic liquids (API-ILs) are an example of a class of compounds that exhibit exceptional solubility and stability qualities at the cost of their physical characteristics. API-ILs could benefit from isolation-free manufacturing in combination with co-processing approaches to circumvent handling issues and make them viable routes to formulating poorly soluble APIs. However, API-ILs are most commonly synthesised via a batch reaction that produces an insoluble solid by-product. To avoid this, an ion exchange resin protocol was developed to enable the API-IL to be synthesised and purified in a single step, and also produce it in a liquid effluent that can be integrated with other unit operations. Confined agitated bed crystallisation and spray drying are examples of processes that have been adapted to produce or consume liquid feeds and were combined with the ion exchange process to incorporate the API-IL synthesis into isolation-free frameworks and continuous manufacturing streams. This combination of isolation-free and co-processing techniques paves the way towards end-to-end continuous manufacturing of API-IL drug products.
Collapse
|
3
|
Continuous synthesis of dolutegravir sodium crystals using liquid-gas heterogeneous microreactor. CHINESE CHEM LETT 2022. [DOI: 10.1016/j.cclet.2022.06.059] [Citation(s) in RCA: 1] [Impact Index Per Article: 0.5] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 11/30/2022]
|
4
|
Fisher AC, Liu W, Schick A, Ramanadham M, Chatterjee S, Brykman R, Lee SL, Kozlowski S, Boam AB, Tsinontides S, Kopcha M. An Audit of Pharmaceutical Continuous Manufacturing Regulatory Submissions and Outcomes in the US. Int J Pharm 2022; 622:121778. [DOI: 10.1016/j.ijpharm.2022.121778] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Received: 03/14/2022] [Revised: 04/20/2022] [Accepted: 04/24/2022] [Indexed: 10/18/2022]
|
5
|
Jimeno G, Lee YC, Ni X. The effect of particle size on flow in a continuous oscillatory baffled reactor using
CFD. CAN J CHEM ENG 2022. [DOI: 10.1002/cjce.24125] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 11/12/2022]
Affiliation(s)
- Guillermo Jimeno
- EPSRC, Centre for Continuous Manufacturing and Crystallisation (CMAC), Centre for Oscillatory Baffled Reactor Applications (COBRA), School of Engineering and Physical Science, Chemical Engineering Heriot Watt University Edinburgh UK
| | - Yeaw Chu Lee
- School of Engineering and Physical Science, Mechanical Engineering Heriot Watt University Edinburgh UK
| | - Xiong‐Wei Ni
- EPSRC, Centre for Continuous Manufacturing and Crystallisation (CMAC), Centre for Oscillatory Baffled Reactor Applications (COBRA), School of Engineering and Physical Science, Chemical Engineering Heriot Watt University Edinburgh UK
| |
Collapse
|
6
|
Zhang F, Shan B, Wang Y, Zhu Z, Yu ZQ, Ma CY. Progress and Opportunities for Utilizing Seeding Techniques in Crystallization Processes. Org Process Res Dev 2021. [DOI: 10.1021/acs.oprd.1c00103] [Citation(s) in RCA: 15] [Impact Index Per Article: 5.0] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 11/29/2022]
Affiliation(s)
- Fangkun Zhang
- College of Automation and Electronic Engineering, Qingdao University of Science & Technology, Qingdao, 266061, P. R. China
| | - Baoming Shan
- College of Automation and Electronic Engineering, Qingdao University of Science & Technology, Qingdao, 266061, P. R. China
| | - Yinglong Wang
- College of Chemical Engineering, Qingdao University of Science and Technology, Qingdao, 266061, P. R. China
| | - Zhaoyou Zhu
- College of Chemical Engineering, Qingdao University of Science and Technology, Qingdao, 266061, P. R. China
| | - Zai-Qun Yu
- Institute of Chemical & Engineering Sciences, Agency for Science, Technology and Research (A*STAR), 1 Pesek Road, Jurong Island, Singapore 627833
| | - Cai Y. Ma
- Centre for the Digital Design of Drug Products, School of Chemical and Process Engineering, University of Leeds, Leeds, LS2 9JT, United Kingdom
| |
Collapse
|
7
|
Johnson MD, Burcham CL, May SA, Calvin JR, McClary Groh J, Myers SS, Webster LP, Roberts JC, Reddy VR, Luciani CV, Corrigan AP, Spencer RD, Moylan R, Boyse R, Murphy JD, Stout JR. API Continuous Cooling and Antisolvent Crystallization for Kinetic Impurity Rejection in cGMP Manufacturing. Org Process Res Dev 2021. [DOI: 10.1021/acs.oprd.0c00345] [Citation(s) in RCA: 8] [Impact Index Per Article: 2.7] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 12/26/2022]
Affiliation(s)
- Martin D. Johnson
- Eli Lilly and Company, Process Development, Indianapolis, Indiana 46285, United States
| | | | - Scott A. May
- Eli Lilly and Company, Process Development, Indianapolis, Indiana 46285, United States
| | - Joel R. Calvin
- Eli Lilly and Company, Process Development, Indianapolis, Indiana 46285, United States
| | - Jennifer McClary Groh
- Eli Lilly and Company, Process Development, Indianapolis, Indiana 46285, United States
| | - Steven S. Myers
- Eli Lilly and Company, Process Development, Indianapolis, Indiana 46285, United States
| | - Luke P. Webster
- Eli Lilly and Company, Process Development, Indianapolis, Indiana 46285, United States
| | - Jeffrey C. Roberts
- Eli Lilly and Company, Process Development, Indianapolis, Indiana 46285, United States
| | - Venkata Ramana Reddy
- Eli Lilly and Company, Process Development, Indianapolis, Indiana 46285, United States
| | - Carla V. Luciani
- Eli Lilly and Company, Process Development, Indianapolis, Indiana 46285, United States
| | | | | | - Robert Moylan
- Eli Lilly Kinsale, Manufacturing, Dunderrow, Kinsale, Cork, Ireland
| | - Raymond Boyse
- Eli Lilly Kinsale, Manufacturing, Dunderrow, Kinsale, Cork, Ireland
| | - John D. Murphy
- Eli Lilly Kinsale, Manufacturing, Dunderrow, Kinsale, Cork, Ireland
| | - James R. Stout
- D&M Continuous Solutions, LLC, Greenwood, Indiana 46113, United States
| |
Collapse
|
8
|
Savvopoulos SV, Voutetakis SS, Kuhn S, Ipsakis D. Theoretical Feedback Control Scheme for the Ultrasound-Assisted Continuous Antisolvent Crystallization of Aspirin in a Tubular Crystallizer. Ind Eng Chem Res 2021. [DOI: 10.1021/acs.iecr.1c00227] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 11/28/2022]
Affiliation(s)
- Symeon V. Savvopoulos
- Department of Chemical Engineering, KU Leuven, Celestijnenlaan 200F, 3001 Leuven, Belgium
| | - Spyros S. Voutetakis
- Chemical Process and Energy Resources Institute, Centre for Research and Technology, Hellas, 57001 Thermi, Thessaloniki, Greece
| | - Simon Kuhn
- Department of Chemical Engineering, KU Leuven, Celestijnenlaan 200F, 3001 Leuven, Belgium
| | - Dimitris Ipsakis
- Industrial, Energy and Environmental Systems Laboratory, School of Production Engineering and Management, Technical University of Crete, 73100 Chania, Greece
| |
Collapse
|
9
|
Acevedo D, Wu WL, Yang X, Pavurala N, Mohammad A, O'Connor TF. Evaluation of focused beam reflectance measurement (FBRM) for monitoring and predicting the crystal size of carbamazepine in crystallization processes. CrystEngComm 2021. [DOI: 10.1039/d0ce01388a] [Citation(s) in RCA: 5] [Impact Index Per Article: 1.7] [Reference Citation Analysis] [Abstract] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 12/16/2022]
Abstract
Pharmaceutical crystallization affects the properties of APIs as it determines the purity and crystal size distribution, among other attributes. This work presents two CLD–CSD models, theoretical and empirical, for a model compound.
Collapse
Affiliation(s)
- David Acevedo
- Office of Pharmaceutical Quality
- CDER
- FDA
- Silver Spring
- USA
| | - Wei-Lee Wu
- Office of Pharmaceutical Quality
- CDER
- FDA
- Silver Spring
- USA
| | | | | | - Adil Mohammad
- Office of Pharmaceutical Quality
- CDER
- FDA
- Silver Spring
- USA
| | | |
Collapse
|
10
|
Orehek J, Teslić D, Likozar B. Continuous Crystallization Processes in Pharmaceutical Manufacturing: A Review. Org Process Res Dev 2020. [DOI: 10.1021/acs.oprd.0c00398] [Citation(s) in RCA: 36] [Impact Index Per Article: 9.0] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 01/04/2023]
Affiliation(s)
- Jaka Orehek
- National Institute of Chemistry, Hajdrihova 19, 1001 Ljubljana, Slovenia
- Lek d. d., Sandoz, a Novartis division, Verovškova 57, 1526 Ljubljana, Slovenia
| | - Dušan Teslić
- Lek d. d., Sandoz, a Novartis division, Verovškova 57, 1526 Ljubljana, Slovenia
| | - Blaž Likozar
- National Institute of Chemistry, Hajdrihova 19, 1001 Ljubljana, Slovenia
| |
Collapse
|
11
|
Diab S, Gerogiorgis DI. No More Than Three: Technoeconomic Mixed Integer Nonlinear Programming Optimization of Mixed Suspension, Mixed Product Removal Crystallizer Cascades for Melitracen, an Antidepressant API. Ind Eng Chem Res 2020. [DOI: 10.1021/acs.iecr.0c03535] [Citation(s) in RCA: 7] [Impact Index Per Article: 1.8] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 11/28/2022]
Affiliation(s)
- Samir Diab
- Institute for Materials and Processes (IMP), School of Engineering, University of Edinburgh, The Kings Buildings, Edinburgh EH9 3FB, Scotland, U.K
| | - Dimitrios I. Gerogiorgis
- Institute for Materials and Processes (IMP), School of Engineering, University of Edinburgh, The Kings Buildings, Edinburgh EH9 3FB, Scotland, U.K
| |
Collapse
|
12
|
Ostergaard I, de Diego HL, Qu H, Nagy ZK. Risk-Based Operation of a Continuous Mixed-Suspension-Mixed-Product-Removal Antisolvent Crystallization Process for Polymorphic Control. Org Process Res Dev 2020. [DOI: 10.1021/acs.oprd.0c00368] [Citation(s) in RCA: 3] [Impact Index Per Article: 0.8] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 11/29/2022]
Affiliation(s)
- Iben Ostergaard
- Department of Chemical Engineering, Biotechnology, and Environmental Technology, University of Southern Denmark, 5230 Odense, Denmark
| | | | - Haiyan Qu
- Department of Chemical Engineering, Biotechnology, and Environmental Technology, University of Southern Denmark, 5230 Odense, Denmark
| | - Zoltan K. Nagy
- Davidson School of Chemical Engineering, Purdue University, West Lafayette, Indiana 47907, United States
| |
Collapse
|
13
|
Savvopoulos SV, Hussain MN, Van Gerven T, Kuhn S. Theoretical Study of the Scalability of a Sonicated Continuous Crystallizer for the Production of Aspirin. Ind Eng Chem Res 2020. [DOI: 10.1021/acs.iecr.0c03975] [Citation(s) in RCA: 3] [Impact Index Per Article: 0.8] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 11/29/2022]
Affiliation(s)
- Symeon V. Savvopoulos
- Department of Chemical Engineering, KU Leuven, Celestijnenlaan 200F, 3001 Leuven, Belgium
| | - Mohammed N. Hussain
- Department of Chemical Engineering, KU Leuven, Celestijnenlaan 200F, 3001 Leuven, Belgium
| | - Tom Van Gerven
- Department of Chemical Engineering, KU Leuven, Celestijnenlaan 200F, 3001 Leuven, Belgium
| | - Simon Kuhn
- Department of Chemical Engineering, KU Leuven, Celestijnenlaan 200F, 3001 Leuven, Belgium
| |
Collapse
|
14
|
Wichrowski NJ, Fisher AC, Arden NS, Yang X. An Overview of Drug Substance Manufacturing Processes. AAPS PharmSciTech 2020; 21:271. [PMID: 33033946 DOI: 10.1208/s12249-020-01806-w] [Citation(s) in RCA: 1] [Impact Index Per Article: 0.3] [Reference Citation Analysis] [Abstract] [Key Words] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Received: 06/08/2020] [Accepted: 08/27/2020] [Indexed: 11/30/2022] Open
Abstract
To develop a comprehensive understanding of pharmaceutical drug substance manufacturing (DSM) processes, we conducted a data mining study to examine 50 new drug applications (NDAs) approved in 2010-2016. We analyzed the prevalence of several frequently deployed in-process control (IPC) techniques and postreaction workup procedures, as well as the operational conditions specified for reactions and workups. Our findings show that crystallization and high-performance liquid chromatography (HPLC) were the most commonly used workup steps and in-process controls, respectively, in drug substance manufacturing. On average, each NDA implemented 12.6 in-process controls and 11.3 workups. Operation time for reactions and workup procedures varied from a few minutes to multiple days, though 61% of these were between 1 and 10 h.
Collapse
|
15
|
Ma Y, Wu S, Macaringue EGJ, Zhang T, Gong J, Wang J. Recent Progress in Continuous Crystallization of Pharmaceutical Products: Precise Preparation and Control. Org Process Res Dev 2020. [DOI: 10.1021/acs.oprd.9b00362] [Citation(s) in RCA: 37] [Impact Index Per Article: 9.3] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 01/19/2023]
Affiliation(s)
- Yiming Ma
- School of Chemical Engineering and Technology, State Key Laboratory of Chemical Engineering, Tianjin University, Tianjin 300072, People’s Republic of China
- Co-innovation Center of Chemistry and Chemical Engineering of Tianjin, Tianjin 300072, People’s Republic of China
| | - Songgu Wu
- School of Chemical Engineering and Technology, State Key Laboratory of Chemical Engineering, Tianjin University, Tianjin 300072, People’s Republic of China
- Co-innovation Center of Chemistry and Chemical Engineering of Tianjin, Tianjin 300072, People’s Republic of China
| | - Estevao Genito Joao Macaringue
- School of Chemical Engineering and Technology, State Key Laboratory of Chemical Engineering, Tianjin University, Tianjin 300072, People’s Republic of China
- Co-innovation Center of Chemistry and Chemical Engineering of Tianjin, Tianjin 300072, People’s Republic of China
| | - Teng Zhang
- School of Chemical Engineering and Technology, State Key Laboratory of Chemical Engineering, Tianjin University, Tianjin 300072, People’s Republic of China
- Co-innovation Center of Chemistry and Chemical Engineering of Tianjin, Tianjin 300072, People’s Republic of China
| | - Junbo Gong
- School of Chemical Engineering and Technology, State Key Laboratory of Chemical Engineering, Tianjin University, Tianjin 300072, People’s Republic of China
- Co-innovation Center of Chemistry and Chemical Engineering of Tianjin, Tianjin 300072, People’s Republic of China
| | - Jingkang Wang
- School of Chemical Engineering and Technology, State Key Laboratory of Chemical Engineering, Tianjin University, Tianjin 300072, People’s Republic of China
- Co-innovation Center of Chemistry and Chemical Engineering of Tianjin, Tianjin 300072, People’s Republic of China
| |
Collapse
|
16
|
Hu C, Shores BT, Derech RA, Testa CJ, Hermant P, Wu W, Shvedova K, Ramnath A, Al Ismaili LQ, Su Q, Sayin R, Born SC, Takizawa B, O'Connor TF, Yang X, Ramanujam S, Mascia S. Continuous reactive crystallization of an API in PFR-CSTR cascade with in-line PATs. REACT CHEM ENG 2020. [DOI: 10.1039/d0re00216j] [Citation(s) in RCA: 7] [Impact Index Per Article: 1.8] [Reference Citation Analysis] [Abstract] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 12/13/2022]
Abstract
The influence of PFR on crystal size distribution, reaction and crystallization yields, and supersaturation level was investigated.
Collapse
Affiliation(s)
| | | | | | | | | | - Wei Wu
- CONTINUUS Pharmaceuticals
- Woburn
- USA
| | | | | | | | | | | | | | | | | | | | | | | |
Collapse
|
17
|
Kopp J, Slouka C, Spadiut O, Herwig C. The Rocky Road From Fed-Batch to Continuous Processing With E. coli. Front Bioeng Biotechnol 2019; 7:328. [PMID: 31824931 PMCID: PMC6880763 DOI: 10.3389/fbioe.2019.00328] [Citation(s) in RCA: 20] [Impact Index Per Article: 4.0] [Reference Citation Analysis] [Abstract] [Key Words] [Track Full Text] [Download PDF] [Figures] [Journal Information] [Subscribe] [Scholar Register] [Received: 08/29/2019] [Accepted: 10/28/2019] [Indexed: 12/21/2022] Open
Abstract
Escherichia coli still serves as a beloved workhorse for the production of many biopharmaceuticals as it fulfills essential criteria, such as having fast doubling times, exhibiting a low risk of contamination, and being easy to upscale. Most industrial processes in E. coli are carried out in fed-batch mode. However, recent trends show that the biotech industry is moving toward time-independent processing, trying to improve the space-time yield, and especially targeting constant quality attributes. In the 1950s, the term "chemostat" was introduced for the first time by Novick and Szilard, who followed up on the previous work performed by Monod. Chemostat processing resulted in a major hype 10 years after its official introduction. However, enthusiasm decreased as experiments suffered from genetic instabilities and physiology issues. Major improvements in strain engineering and the usage of tunable promotor systems facilitated chemostat processes. In addition, critical process parameters have been identified, and the effects they have on diverse quality attributes are understood in much more depth, thereby easing process control. By pooling the knowledge gained throughout the recent years, new applications, such as parallelization, cascade processing, and population controls, are applied nowadays. However, to control the highly heterogeneous cultivation broth to achieve stable productivity throughout long-term cultivations is still tricky. Within this review, we discuss the current state of E. coli fed-batch process understanding and its tech transfer potential within continuous processing. Furthermore, the achievements in the continuous upstream applications of E. coli and the continuous downstream processing of intracellular proteins will be discussed.
Collapse
Affiliation(s)
- Julian Kopp
- Christian Doppler Laboratory for Mechanistic and Physiological Methods for Improved Bioprocesses, Vienna, Austria
| | - Christoph Slouka
- Research Area Biochemical Engineering, Institute of Chemical Engineering, Vienna, Austria
| | - Oliver Spadiut
- Research Area Biochemical Engineering, Institute of Chemical Engineering, Vienna, Austria
| | - Christoph Herwig
- Christian Doppler Laboratory for Mechanistic and Physiological Methods for Improved Bioprocesses, Vienna, Austria
- Research Area Biochemical Engineering, Institute of Chemical Engineering, Vienna, Austria
| |
Collapse
|
18
|
Liu YC, Domokos A, Coleman S, Firth P, Nagy ZK. Development of Continuous Filtration in a Novel Continuous Filtration Carousel Integrated with Continuous Crystallization. Org Process Res Dev 2019. [DOI: 10.1021/acs.oprd.9b00342] [Citation(s) in RCA: 22] [Impact Index Per Article: 4.4] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 01/19/2023]
Affiliation(s)
- Yiqing C. Liu
- Davidson School of Chemical Engineering, Purdue University, West Lafayette, Indiana 47907, United States
| | - András Domokos
- Davidson School of Chemical Engineering, Purdue University, West Lafayette, Indiana 47907, United States
| | - Simon Coleman
- Davidson School of Chemical Engineering, Purdue University, West Lafayette, Indiana 47907, United States
| | - Paul Firth
- Davidson School of Chemical Engineering, Purdue University, West Lafayette, Indiana 47907, United States
| | - Zoltan K. Nagy
- Davidson School of Chemical Engineering, Purdue University, West Lafayette, Indiana 47907, United States
| |
Collapse
|
19
|
Model evaluation of particle breakage facilitated process intensification for Mixed-Suspension-Mixed-Product-Removal (MSMPR) crystallization. Chem Eng Sci 2019. [DOI: 10.1016/j.ces.2019.07.030] [Citation(s) in RCA: 12] [Impact Index Per Article: 2.4] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 11/21/2022]
|
20
|
Dafnomilis A, Diab S, Rodman AD, Boudouvis AG, Gerogiorgis DI. Multiobjective Dynamic Optimization of Ampicillin Batch Crystallization: Sensitivity Analysis of Attainable Performance vs Product Quality Constraints. Ind Eng Chem Res 2019. [DOI: 10.1021/acs.iecr.9b03488] [Citation(s) in RCA: 9] [Impact Index Per Article: 1.8] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 11/29/2022]
Affiliation(s)
- Antonios Dafnomilis
- School of Chemical Engineering, National Technical University of Athens, Athens 15780, Greece
| | - Samir Diab
- Institute for Materials and Processes (IMP), School of Engineering, University of Edinburgh, The King’s Buildings, Edinburgh EH9 3FB, Scotland, U.K
| | - Alistair D. Rodman
- Institute for Materials and Processes (IMP), School of Engineering, University of Edinburgh, The King’s Buildings, Edinburgh EH9 3FB, Scotland, U.K
| | - Andreas G. Boudouvis
- School of Chemical Engineering, National Technical University of Athens, Athens 15780, Greece
| | - Dimitrios I. Gerogiorgis
- Institute for Materials and Processes (IMP), School of Engineering, University of Edinburgh, The King’s Buildings, Edinburgh EH9 3FB, Scotland, U.K
| |
Collapse
|
21
|
Tanaka K, Takiyama H. Effect of Oiling-Out during Crystallization on Purification of an Intermediate Compound. Org Process Res Dev 2019. [DOI: 10.1021/acs.oprd.9b00256] [Citation(s) in RCA: 10] [Impact Index Per Article: 2.0] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 11/28/2022]
Affiliation(s)
- Kota Tanaka
- API Process Development Department, Chugai Pharmaceutical Co., Ltd., 5-5-1 Ukima, Kita-ku, Tokyo 115-8543, Japan
- Department of Chemical Engineering, Tokyo University of Agriculture and Technology (TUAT), 2-24-16 Nakacho, Koganei-shi, Tokyo 184-0012, Japan
| | - Hiroshi Takiyama
- Department of Chemical Engineering, Tokyo University of Agriculture and Technology (TUAT), 2-24-16 Nakacho, Koganei-shi, Tokyo 184-0012, Japan
| |
Collapse
|
22
|
Acevedo D, Yang X, Liu YC, O’Connor TF, Koswara A, Nagy ZK, Madurawe R, Cruz CN. Encrustation in Continuous Pharmaceutical Crystallization Processes—A Review. Org Process Res Dev 2019. [DOI: 10.1021/acs.oprd.9b00072] [Citation(s) in RCA: 22] [Impact Index Per Article: 4.4] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 12/24/2022]
Affiliation(s)
- David Acevedo
- Office of Pharmaceutical Quality, Center for Drug Evaluation and Research, U.S. Food and Drug Administration, Silver Spring, Maryland 20993-0002, United States
| | - Xiaochuan Yang
- Office of Pharmaceutical Quality, Center for Drug Evaluation and Research, U.S. Food and Drug Administration, Silver Spring, Maryland 20993-0002, United States
| | - Yiqing C. Liu
- Office of Pharmaceutical Quality, Center for Drug Evaluation and Research, U.S. Food and Drug Administration, Silver Spring, Maryland 20993-0002, United States
- Davidson School of Chemical Engineering, Purdue University, West Lafayette, Indiana 47907, United States
| | - Thomas F. O’Connor
- Office of Pharmaceutical Quality, Center for Drug Evaluation and Research, U.S. Food and Drug Administration, Silver Spring, Maryland 20993-0002, United States
| | - Andy Koswara
- Davidson School of Chemical Engineering, Purdue University, West Lafayette, Indiana 47907, United States
| | - Zoltan K. Nagy
- Davidson School of Chemical Engineering, Purdue University, West Lafayette, Indiana 47907, United States
| | - Rapti Madurawe
- Office of Pharmaceutical Quality, Center for Drug Evaluation and Research, U.S. Food and Drug Administration, Silver Spring, Maryland 20993-0002, United States
| | - Celia N. Cruz
- Office of Pharmaceutical Quality, Center for Drug Evaluation and Research, U.S. Food and Drug Administration, Silver Spring, Maryland 20993-0002, United States
| |
Collapse
|
23
|
Köllges T, Vetter T. Polymorph Selection and Process Intensification in a Continuous Crystallization–Milling Process: A Case Study on l-Glutamic Acid Crystallized from Water. Org Process Res Dev 2019. [DOI: 10.1021/acs.oprd.8b00420] [Citation(s) in RCA: 16] [Impact Index Per Article: 3.2] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 11/28/2022]
Affiliation(s)
- Till Köllges
- School of Chemical Engineering and Analytical Science, The University of Manchester, Manchester M13 9PL, U.K
| | - Thomas Vetter
- School of Chemical Engineering and Analytical Science, The University of Manchester, Manchester M13 9PL, U.K
| |
Collapse
|
24
|
Ahmed B, Brown CJ, McGlone T, Bowering DL, Sefcik J, Florence AJ. Engineering of acetaminophen particle attributes using a wet milling crystallisation platform. Int J Pharm 2019; 554:201-211. [PMID: 30391338 DOI: 10.1016/j.ijpharm.2018.10.073] [Citation(s) in RCA: 15] [Impact Index Per Article: 3.0] [Reference Citation Analysis] [Abstract] [Key Words] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Received: 08/29/2018] [Revised: 10/27/2018] [Accepted: 10/30/2018] [Indexed: 11/26/2022]
Abstract
Wet milling coupled with crystallisation has considerable potential to deliver enhanced control over particle attributes. The effect of process conditions and wet mill configuration on particle size, shape and surface energy has been investigated on acetaminophen using a seeded cooling crystallisation coupled with a wet mill unit generating size controlled acetaminophen crystals through an interchangeable rotor-tooth configuration. The integrated wet milling crystallisation platform incorporates inline focused beam reflectance measurement (FBRM) and particle vision measurement (PVM) for in-depth understanding of particle behaviour under high-shear conditions. We used a recently developed computational tool for converting chord length distribution (CLD) from FBRM to particle size distribution (PSD) to obtain quantitative insight into the effect of the competing mechanisms of size reduction and growth in a wet milling seeded crystallisation process for acetaminophen. The novelty of our wet milling crystallisation approach is in delivery of consistent surface energies across a range of particle sizes. This highlights the potential to engineer desirable particle attributes through a carefully designed, highly intensified crystallisation process.
Collapse
Affiliation(s)
- Bilal Ahmed
- EPSRC Future Manufacturing Research Hub for Continuous Manufacturing and Advanced Crystallisation (CMAC), University of Strathclyde, Technology and Innovation Centre, 99 George Street, Glasgow G1 1RD, United Kingdom; Strathclyde Institute of Pharmacy and Biomedical Sciences (SIPBS), University of Strathclyde, 161 Cathedral Street, Glasgow G4 0RE, United Kingdom
| | - Cameron J Brown
- EPSRC Future Manufacturing Research Hub for Continuous Manufacturing and Advanced Crystallisation (CMAC), University of Strathclyde, Technology and Innovation Centre, 99 George Street, Glasgow G1 1RD, United Kingdom; Strathclyde Institute of Pharmacy and Biomedical Sciences (SIPBS), University of Strathclyde, 161 Cathedral Street, Glasgow G4 0RE, United Kingdom
| | - Thomas McGlone
- EPSRC Future Manufacturing Research Hub for Continuous Manufacturing and Advanced Crystallisation (CMAC), University of Strathclyde, Technology and Innovation Centre, 99 George Street, Glasgow G1 1RD, United Kingdom; Strathclyde Institute of Pharmacy and Biomedical Sciences (SIPBS), University of Strathclyde, 161 Cathedral Street, Glasgow G4 0RE, United Kingdom
| | - Deborah L Bowering
- EPSRC Future Manufacturing Research Hub for Continuous Manufacturing and Advanced Crystallisation (CMAC), University of Strathclyde, Technology and Innovation Centre, 99 George Street, Glasgow G1 1RD, United Kingdom; Strathclyde Institute of Pharmacy and Biomedical Sciences (SIPBS), University of Strathclyde, 161 Cathedral Street, Glasgow G4 0RE, United Kingdom
| | - Jan Sefcik
- EPSRC Future Manufacturing Research Hub for Continuous Manufacturing and Advanced Crystallisation (CMAC), University of Strathclyde, Technology and Innovation Centre, 99 George Street, Glasgow G1 1RD, United Kingdom; Department of Chemical and Process Engineering, University of Strathclyde, James Weir Building, 75 Montrose Street, Glasgow G1 1XJ, United Kingdom
| | - Alastair J Florence
- EPSRC Future Manufacturing Research Hub for Continuous Manufacturing and Advanced Crystallisation (CMAC), University of Strathclyde, Technology and Innovation Centre, 99 George Street, Glasgow G1 1RD, United Kingdom; Strathclyde Institute of Pharmacy and Biomedical Sciences (SIPBS), University of Strathclyde, 161 Cathedral Street, Glasgow G4 0RE, United Kingdom.
| |
Collapse
|
25
|
Wood B, Girard KP, Polster CS, Croker DM. Progress to Date in the Design and Operation of Continuous Crystallization Processes for Pharmaceutical Applications. Org Process Res Dev 2019. [DOI: 10.1021/acs.oprd.8b00319] [Citation(s) in RCA: 73] [Impact Index Per Article: 14.6] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 01/19/2023]
Affiliation(s)
- Barbara Wood
- Department of Chemical Sciences and Synthesis and Solid State Pharmaceutical Centre (SSPC), Bernal Institute, University of Limerick, Limerick, Ireland
| | - Kevin P. Girard
- Chemical Research and Development, Worldwide Research and Development, Pfizer, Groton, Connecticut 06340, United States
| | - Christopher S. Polster
- Small Molecule Design and Development, Lilly Research Laboratories, Eli Lilly and Company, Lilly Corporate Center, Indianapolis, Indiana 46285, United States
| | - Denise M. Croker
- Department of Chemical Sciences and Synthesis and Solid State Pharmaceutical Centre (SSPC), Bernal Institute, University of Limerick, Limerick, Ireland
| |
Collapse
|
26
|
Hu C, Testa CJ, Shores BT, Wu W, Shvedova K, Born SC, Chattopadhyay S, Takizawa B, Mascia S. An experimental study on polymorph control and continuous heterogeneous crystallization of carbamazepine. CrystEngComm 2019. [DOI: 10.1039/c9ce00908f] [Citation(s) in RCA: 9] [Impact Index Per Article: 1.8] [Reference Citation Analysis] [Abstract] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 11/21/2022]
Abstract
Influences of superstaturation, stirring, anti-solvent, and polymer type on polymorph are investigated.
Collapse
Affiliation(s)
| | | | | | - Wei Wu
- CONTINUUS Pharmaceuticals
- Woburn
- USA
| | | | | | | | | | | |
Collapse
|
27
|
|
28
|
Diab S, Gerogiorgis DI. Technoeconomic Optimization of Continuous Crystallization for Three Active Pharmaceutical Ingredients: Cyclosporine, Paracetamol, and Aliskiren. Ind Eng Chem Res 2018. [DOI: 10.1021/acs.iecr.8b00679] [Citation(s) in RCA: 9] [Impact Index Per Article: 1.5] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 01/13/2023]
Affiliation(s)
- Samir Diab
- School of Engineering (IMP), University of Edinburgh, The King’s Buildings, Edinburgh, EH9 3FB, Scotland, United Kingdom
| | - Dimitrios I. Gerogiorgis
- School of Engineering (IMP), University of Edinburgh, The King’s Buildings, Edinburgh, EH9 3FB, Scotland, United Kingdom
| |
Collapse
|
29
|
Su M, Gao Y. Air–Liquid Segmented Continuous Crystallization Process Optimization of the Flow Field, Growth Rate, and Size Distribution of Crystals. Ind Eng Chem Res 2018. [DOI: 10.1021/acs.iecr.7b05236] [Citation(s) in RCA: 28] [Impact Index Per Article: 4.7] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 11/28/2022]
Affiliation(s)
- Min Su
- School of Marine Science and Technology, School of Chemical Engineering, Hebei University of Technology, 300130 Tianjin, China
| | - Yanyan Gao
- School of Marine Science and Technology, School of Chemical Engineering, Hebei University of Technology, 300130 Tianjin, China
| |
Collapse
|
30
|
Acevedo D, Yang X, Mohammad A, Pavurala N, Wu WL, O’Connor TF, Nagy ZK, Cruz CN. Raman Spectroscopy for Monitoring the Continuous Crystallization of Carbamazepine. Org Process Res Dev 2018. [DOI: 10.1021/acs.oprd.7b00322] [Citation(s) in RCA: 25] [Impact Index Per Article: 4.2] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 01/18/2023]
Affiliation(s)
- David Acevedo
- Office
of Pharmaceutical Quality, Center for Drug Evaluation and Research, U.S. Food and Drug Administration, Silver Spring, Maryland 20993-0002, United States
| | - Xiaochuan Yang
- Office
of Pharmaceutical Quality, Center for Drug Evaluation and Research, U.S. Food and Drug Administration, Silver Spring, Maryland 20993-0002, United States
| | - Adil Mohammad
- Office
of Pharmaceutical Quality, Center for Drug Evaluation and Research, U.S. Food and Drug Administration, Silver Spring, Maryland 20993-0002, United States
| | - Naresh Pavurala
- Office
of Pharmaceutical Quality, Center for Drug Evaluation and Research, U.S. Food and Drug Administration, Silver Spring, Maryland 20993-0002, United States
| | - Wei-Lee Wu
- Office
of Pharmaceutical Quality, Center for Drug Evaluation and Research, U.S. Food and Drug Administration, Silver Spring, Maryland 20993-0002, United States
| | - Thomas F. O’Connor
- Office
of Pharmaceutical Quality, Center for Drug Evaluation and Research, U.S. Food and Drug Administration, Silver Spring, Maryland 20993-0002, United States
| | - Zoltan K. Nagy
- Davidson
School of Chemical Engineering, Purdue University, West Lafayette, Indiana 47907, United States
| | - Celia N. Cruz
- Office
of Pharmaceutical Quality, Center for Drug Evaluation and Research, U.S. Food and Drug Administration, Silver Spring, Maryland 20993-0002, United States
| |
Collapse
|